How to Buy Chromium Carbide Plate? - WALDUN
How to Buy Chromium Carbide Plate?
Chromium carbide wear overlay plates are constructed by uniformly welding high-hardness self-protecting alloy wire to a substrate, typically using an automatic welding process. The overlays can range from a single layer to multiple layers.
Many industries have recognized the benefits of chromium carbide plates. For example, in iron smelting, blast furnace water flushing slag pipes and slag ponds have been made with these plates and have gone over two years without signs of damage. Cement production equipment uses these plates as lining, significantly enhancing their competitiveness in the market. Additionally, chromium carbide plates are utilized in the manufacturing of coke hoppers for gas plants, where the longevity is over two years compared to only a month for standard steel plates.
Given the impressive performance of chromium carbide plates, it’s crucial for procurement teams to know how to evaluate their quality. Below are several criteria to help in assessing the quality of overlay wear plates.
Production Quality of Chromium Carbide Plates
The first point to consider is the size of the plates. Sizes should meet specified standards, with product numbers and welding specifications clearly marked. Uneven weld channels or dimensions exceeding specified tolerances are red flags.
Thickness and Flatness
Different specifications require varying thickness standards. It is recommended to measure the thickness uniformly across several locations, ensuring average tolerances are within acceptable limits. A thickness tolerance greater than 1mm typically indicates a subpar product.
Surface Formation
Look closely for any pits exceeding 4mm in diameter or 2mm in depth. Repair areas should remain within a minimal size. Additionally, check for surface porosity which may be indicative of poor welding or gas overflow during the production process.
Hardness and Chemical Composition
Visual inspections combined with hardness tests (should not fall below HRC 55) can also indicate wear plate quality.
Practical Advice for Purchasing Chromium Carbide Plates
First, be aware of the different styles and performances of surfacing wear plates available. Understanding this can help set a baseline for your purchase decisions.
Second, choose a reputable supplier. Not all manufacturers offer products with the same quality standards, so ensure that you partner with one who has a good reputation for delivering high-performing overlay plates.
Finally, assess various purchasing channels. Always compare prices across platforms, as costs can significantly vary based on the supplier or manufacturing method.
Despite considering these factors, evaluating the quality of surfacing wear plates ultimately enhances their service life, leading to better operational efficiency and cost-effectiveness.
To explore top-quality options, consider visiting JINHUA HARDFACING, a reliable source for chromium carbide products.
For more information regarding your wear plate requirements, feel free to consult a trusted chrome carbide overlay supplier. Our team is equipped to help identify the best solutions for your needs.
Explore more about Chromium Carbide Steel Plate and its diverse applications.