How does a 20 Ton Tire Pyrolysis Plant work?

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Have you ever wondered where used tires go after their life expectancy? 20-ton tire pyrolysis plant is one of the answers to that question. This method of recycling is trending among environmentally conscious individuals and entrepreneurs determined to create sustainable businesses. This blog post will discuss the science behind pyrolysis and how a 20-ton tire pyrolysis plant works.

Pyrolysis is a process of breaking down materials into smaller molecules through high temperature and pressure. Pyrolysis machines are particularly useful in recycling tires, plastic, and rubber. The 20-ton tire pyrolysis plant is a massive machine that undertakes the process of recycling 20 tons of used tires. In summary, the pyrolysis plant mechanically breaks down the used tires to extract fuel oil, carbon black, and steel wire.

The pyrolysis process begins with the tires chopped into smaller pieces of about 2-5 centimeters in size. These smaller pieces of tires are then transferred via a screw conveyor to the pyrolysis reactor. The reactor forms the central part of the pyrolysis plant. Inside the reactor, the tires go through the pyrolysis process — the high temperature of 350 to 400 degrees centigrade, and pressure, breaks the tires down into their component parts. The products of this reaction are fuel oil, carbon black, and steel wire.

Fuel oil is the most significant product of this process and is collected in containers placed at the end of the reactor. The oil can be sold to industries that use it as fuel, while carbon black is collected in another container. Carbon black is useful for manufacturing several products, including ink, tires, and, of course, other pyrolysis plants.

The steel wire is removed and collected using a magnetic separator. It goes through a quality check process, and the recyclable steel wire is sent to manufacturing companies as raw material. This step ensures that the steel wire does not end up in landfills.

A pyrolysis plant requires high-quality fuel to maintain a high temperature for the completion of the process. As such, some pyrolysis plants come equipped with burners or other heating methods to keep the plant running efficiently.

In addition to producing fuel oil, carbon black, and steel wire, the 20-ton tire pyrolysis plant also produces excess gas. This gas is further compressed using a gas compressor and stored for reuse in heating the pyrolysis plant.

Summing it up, the 20-ton tire pyrolysis plant works through a process of high temperature and pressure, breaking down used tires into fuel oil, carbon black, and steel wire. This process helps reduce the number of tires in landfills and prevents the unnecessary extraction of oil for fuel use. If you want to start recycling tires and create a sustainable business, investing in a 20-ton tire pyrolysis plant is the way to go.

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