What is the difference between induction melting and vacuum induction melting?

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The main difference between induction melting and vacuum induction melting (VIM) lies in the environment in which the melting process occurs. Induction melting involves the use of electromagnetic induction to generate heat and melt metals, typically in an open or controlled atmosphere. In contrast, vacuum induction melting takes place under vacuum conditions, which allows for the processing of reactive metals, specialty alloys, and sensitive conductive materials.

Induction melting works by inducing electrical eddy currents in the metal, which are generated by an induction coil carrying an alternating current. These eddy currents heat and eventually melt the metal. The metal can be physically isolated from the induction coil by a refractory or non-conducting medium, allowing for controlled atmosphere processing.

Vacuum induction melting, on the other hand, was specifically developed for processing specialized and exotic alloys, such as superalloys, stainless steels, and other metals. The process involves charging the material into an induction furnace under vacuum conditions and applying power to melt the charge. Additional charges are made to reach the desired melt capacity, and the molten metal is refined under vacuum, with its chemistry adjusted to achieve the precise melt composition.

The vacuum environment in VIM offers several advantages, such as the ability to control the atmosphere (vacuum or inert gas) and provide precise control over the melting process. This makes VIM an attractive option for processing reactive metals like titanium and aluminum, specialty alloys, silicon, graphite, and other sensitive conductive materials.

In summary, the key difference between induction melting and vacuum induction melting lies in the environment in which the melting process occurs. Induction melting typically takes place in an open or controlled atmosphere, while vacuum induction melting occurs under vacuum conditions, allowing for the processing of reactive and sensitive materials with greater precision and control.

Experience the superior precision and control of your metal melting processes with KINTEK SOLUTION's state-of-the-art induction and vacuum induction melting systems. Elevate your metal production to new heights by harnessing the power of our innovative technology, tailored for processing the most reactive and sensitive materials. Discover the KINTEK difference and transform your manufacturing capabilities today. Contact us to explore how our VIM systems can revolutionize your metal melting operations.

Product Description

C 15Kg Induction Melting Furnace Price Vacuum Induction Smelting Furnace With Casting FOR Laboratory Research
This equipment is a special equipment for the preparation of metal materials. It is mainly used by universities, colleges and scientific research institutions to treat metal materials (such as stainless steel, nickel-based alloys, copper, alloy steel, nickel-cobalt alloys, rare earth neodymium iron) under vacuum or protective atmosphere conditions. Etc.) smelting treatment, vacuum refining treatment and precision casting of alloy steel, as well as high temperature sintering, smelting and casting of non-metallic materials. This equipment uses a temperature control instrument to control the power supply heating, and the temperature measurement uses a platinum rhodium thermocouple or an infrared meter to measure the temperature, the temperature is more accurate and energy-saving

Model

Temperature

Power (kw)

Ultimate vacuum

Volume

Remark

DM-VIF0.2

0-

7

5pa

200g

Can upgraded molecular pump system

DM-VIF0.5

0-

15

5*10-3pa

500g

Can upgraded molecular pump system

DM-VIF1

0-

25

5*10-3pa

g

Can upgraded molecular pump system

DM-VIF2

0-

30

If you are looking for more details, kindly visit China Vacuum Induction Melting Sintering Furnace Equipment Factory.

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Corrosive Chemicals | Laboratory Safety

5*10-3pa

g

Can upgraded molecular pump system

DM-VIF3

0-

35

5*10-3pa

g

Can upgraded molecular pump system

 

Configuration instructions

Vacuum configuration

mechanical pump system 5Pa mechanical pump + diffusion pump system 5×10E-3Pa

Induction power supply configuration

45--250KW 30~80KHz

Capacity configuration

3kg-100kg

Temperature range

standard 0-C, special crucible can reach C                       

1. The melting speed is fast, the temperature can reach C when the insulation jacket is installed

2. Optional program heating and temperature control, set the heating or cooling curve according to your process requirements, and the equipment will automatically heat or cool according to this process

3. With pouring device, you can pour the melted sample into the ingot mold prepared in advance, and pour out the sample shape you want

4. The furnace body is all stainless steel design, beautiful in appearance, and does not rust. The inside is precisely polished and the outside is painted with paint.

5. Adopting horizontal side-by-side furnace door structure, novel structure, convenient loading and unloading, and intuitive operation.

6. Use special IGBT intermediate frequency power supply, which is silent and has good melting effect.

7. Adopt two-stage pump or three-stage pump to control the system with high vacuum degree, up to 5.0*10-3pa

Company Profile

Dming Technology is the leading manufacturer of lab furnace, industrial furnace and the related accessories.As a manufacturer with more than 10 years' experience in thermal engineering, Dming Technology offers the wide and deep range of furnaces worldwide. Satisfied customers in more than 30 countries offer proof of our commitment to excellent design, quality and cost efficiency.Dming Technology offers a complete line of high temperature processing technologies in many styles and configurations.From muffle furnaces, Melting furnace, distillation furnace, electric arc furnace to vacuum sintering furnaces(Powder Metallurgy), Mesh belt furnace,oil gas quenching furnace and large-scale production ceramic kilns.Our customized solutions include products and heat treatment processes designed to meet specific customer requirements, and provide sample testing until the customer is satisfied.

Packaging & Shipping

FAQ

Q1. How is your company's product after-sales service system?
A. We have professional pre-sales and after-sales departments and

can respond to you within 8 hours to resolve any technical issues.
Q2. How about the quality guarantee period?
A:2 years, exclude irrationally operating and consumable parts.
Q3. How about your products quality?
CE certification available and twice test before shipping.
Q4. What's your delivery time?
 90 days
Q5. Are you a manufacturer or a trading company?
We are a factory with 10 years experience in the field.

 

For more information, please visit What Is a Cold Isostatic Press.