What is a class 5 cleanroom?

Figure 1. ISO-5 modular cleanroom for Federal government research and development

ISO-5 cleanroom classification is a common high level of the cleanroom classes. The ISO cleanroom standards are set by the International Organization for Standardization. They are a private international organization with a membership of 167 national standards bodies.

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ISO-5 cleanrooms are required to have 300-480 air changes per hour of HEPA filtered air and less than 29particles/meter3 greater or equal to 5 microns. By comparison, a conditioned office space (non-cleanroom space) would have more than 10,000X as many particles per meter3. ISO-5 cleanroom classification also has requirements for >0.5 micron and >1 micron size particles (see figure 2).

Figure 2. ISO Cleanroom Classifications

There is a separate FED 209E cleanroom classification system that has been historically used in United States for industrial cleanrooms such as semiconductor cleanrooms and printed circuit board cleanrooms. The ISO cleanroom classification is on metric system (particles per meter3). The FED 209E cleanroom classification system is based on imperial system (particles per feet3). There are comparable ISO and FED 209E cleanroom classes for each level of cleanliness. An ISO-5 cleanroom classification corresponds to FED 209E class 100 cleanroom classification (see figure 3).

Common applications for ISO-5 cleanroom classification rooms

• Semiconductor manufacturing cleanroom (photolithography)
• Medical device manufacturing cleanroom (final clean and packaging)
• Pharmaceutical cleanroom - Aseptic filling
• Aerospace &#; NASA satellite assembly, component manufacturing
• R&D cleanroom (Universities and Federal National Laboratories)
• Hard disk manufacturing and repair
• Pharmaceutical compounding

Figure 4. ISO-5 electronics manufacturing cleanroom

There are three different types of ISO-5 classification cleanrooms. They can be modular cleanroom, stick built (gypboard on studs) cleanroom or softwall cleanroom. A modular cleanroom has advantage of a fast install, easily modified or disassembled and moved to alternative site and can be upgraded to higher cleanroom classification. A stick-built ISO-5 classification cleanroom requires the gypboard walls to be painted with epoxy paint. The cost can be slightly cheaper than modular but it takes significantly longer to build and is difficult to modify. A softwall ISO-5 classification cleanroom must be one pass so it cannot incorporate air conditioning. The stick-built cleanroom cost is similar to a modular cleanroom.  

Figure 5. Air Flow simulation for ISO-5 recirculating modular cleanroom

Filtration for ISO-5 classification cleanrooms is done with HEPA filters or ULPA filters. The best modular cleanroom design uses a negative pressure plenum with HEPA fan filter units in the ceiling and incorporated low wall air returns to achieve laminar air flow. The HEPA filtered air sweeps dirt down to the floor and horizontally to the low wall air returns.

Figure 6. Cleanroom teardrop lights in ISO-5 cleanroom

Special lighting for ISO-5 cleanrooms. Semiconductor cleanrooms typically have photolithography rooms which require special amber lighting to not expose the photoresist. Often ISO-5 cleanrooms have 100% HEPA ceiling coverage so there is no room for lights. In that situation tear drop cleanroom lighting that mounts on t-grid between the HEPA filters is used.

Figure 7. ISO-5 Cleanroom raised flooring.

Special flooring for ISO-5 cleanrooms. Often ISO-5 cleanrooms have very tight temperature and humidity requirements. In that case it is common to use raised floors to ensure the HEPA filter air only flows vertically and can return from beneath the floor. The flooring is perforated to allow air to pass thru. The tiles are mounted on aluminum pedestals to create 2&#; space beneath flooring for the air to flow. Heat welded vinyl and epoxy flooring are also used for ISO-5 cleanrooms.

Figure 8. ISO-5 cleanroom garments

Cleanroom gowning for ISO-5 classification cleanrooms. Typically, cleanroom personnel wear full bunny suits that cover staff from head to toe along with goggles and face masks. All the garments are manufactured from special non particulating cleanroom approved materials. Options include disposable or washable (you send back to cleanroom laundry) garments. It is critical the personnel wear cleanroom garments if user wants to maintain ISO-5 cleanroom classification.

Why gown room/airlock for ISO-5 classification cleanroom. Because an ISO-5 classification cleanroom does 300 air changes per hour, if a door is even briefly opened to the dirty exterior it can let in millions of particles to the cleanroom which is supposed to only have 29 particles per cubic meter.  The gown room/airlock will have ISO-7 HEPA filtration so less than particles per cubic meter are present when opening door between gown room and cleanroom. Gown room / airlocks are critical part of your ISO-5 classification cleanroom.

What are ISO 5 Cleanrooms? A Beginner&#;s Guide

Cleanrooms and their classifications can seem technical or difficult to understand at first. But at their core, cleanrooms are simply rooms that minimize the size and number of airborne particles. These particles are the &#;contaminants&#; that cleanrooms keep out. The main difference between each classification (from ISO Class 1 to ISO Class 9) is the number and size of particles allowed. In this article, we&#;ll focus on ISO 5 cleanrooms and their characteristics, requirements, applications, and more.

What is an ISO 5 Cleanroom?

An ISO 5 cleanroom, according to ISO -1 standards, is a controlled environment that limits the number and size of airborne particles, allowing no more than 3,520 particles (0.5 micrometers or larger) per cubic meter. They require 240 to 600 air changes per hour and unidirectional airflow, which makes them generally more expensive than ISO 6&#;9 classifications.

In each cubic meter of air, they allow up to:

• 100,000 particles for sizes 0.1 micrometers or larger.
• 23,700 particles for sizes 0.2 micrometers or larger.
• 10,200 particles for sizes 0.3 micrometers or larger.
• 3,520 particles for sizes 0.5 micrometers or larger.
• 832 particles for sizes 1 micrometer or larger.
• 29 particles for sizes 5 micrometers or larger.

The list above represents the maximum number of particles for each given size. It&#;s important to keep in mind that the listed maximum particle counts build on one another. This means that a single 6-micrometer particle counts towards the limit for particles over 5 micrometers, as well as for all the lower size limits.

ISO Class 5 cleanrooms permit fewer airborne particles than ISO 6&#;9 classifications, making them &#;cleaner.&#; On the other hand, ISO 4&#;1 rooms are stricter, and they permit even fewer particles.

Is an ISO Class 5 Cleanroom the Same as a Class 100 Cleanroom?

ISO Class 5 cleanrooms are the same as Class 100 cleanrooms. The now-obsolete Federal Standard 209E (FED-STD-209E, for short) defined Class 100 cleanrooms by calculating particles per cubic foot, rather than per cubic meter.

Specifically, Class 100 cleanrooms allowed a maximum of 100 particles larger than 0.5 microns per cubic foot of air, hence the &#;100&#; in Class 100.

As said before, the current ISO -1 standard counts particles per cubic meter. However, &#;ISO 5&#; and &#;Class 100&#; are still used interchangeably by many.

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ISO 5 Cleanroom Requirements

Though they are in the middle range for cleanliness, these cleanrooms still require a lot of advanced features, even more so than less strict classifications.

Generally, achieving an ISO 5 environment requires a progression through cleaner spaces. The process typically begins in an ISO 8 cleanroom. There, you progress through ISO 7 and ISO 6 cleanrooms before finally entering the ISO 5 space. (You may also use airlocks to achieve this in fewer steps, but it is not always recommended.)

The purpose of this is to keep your cleanroom free of as many unwanted particles as possible.

Airflow

These cleanrooms also have unique airflow requirements. Unlike ISO 6 cleanrooms and above, they require unidirectional (laminar) airflow.

The velocity of the air is also important in keeping them clean, and it is usually between 0.3 m/s and 0.5 m/s. This air flows down towards air returns in the walls or the floor.

Air Changes Per Hour

Additionally, they require about 240&#;600 air changes per hour (ACPH).

Based on information from The Engineering Toolbox, homes typically experience one or two ACPH. By a conservative measure, the air in ISO 5 cleanrooms is over 120 times fresher than that of an average home. The high number of air changes is necessary to maintain the strict ISO particle limits.

Ceiling Coverage

Ceiling coverage is another important requirement to consider. ISO Class 5 cleanrooms must have a ceiling coverage of around 35&#;75%. This simply means that a large percentage of the ceiling must have fan filter units that blow clean and filtered air into the environment.

Filtration

Additionally, they will make use of either high-efficiency particulate air (HEPA) or ultra-low particulate air (ULPA) filters.

HEPA filters can stop 99.97% of particles 0.3 micrometers or larger, and ULPA filters can stop 99.999% of particles that are 0.12 micrometers or larger.

An ISO 5 cleanroom may use either, depending on what the cleanroom is used for. If it uses HEPA filtration only, it may need to cover the entire ceiling with them (100% ceiling coverage) to meet the standards.

Notice that ULPA filters target much smaller particles, so these will need to be used in applications where even the smallest particles can cause damage to processes or products.

ISO 5 Cleanroom Applications

Figuring out what cleanroom you need often starts with identifying the size of the particles that cause issues with your products or procedures. In industries where small particles are a big concern, ISO 5 cleanrooms play an important role. Here are some examples of industries that use these cleanrooms:

• Electronics manufacturing
• Food manufacturing (aseptic processing)
• Biotechnology
• Pharmaceutical industry (filling rooms)
• Film manufacturing
• Aerospace
• Solar
• Nanotechnology
• Biotechnology
• Semiconductor manufacturing (wafer chips, photolithography)
• Cleantech manufacturing
• Medical devices
• Electric vehicle manufacturing (lithium-ion batteries)

Customizing Your ISO 5 Cleanroom

Every project is different, so it&#;s always important to customize ISO 5 cleanrooms to meet specific operational requirements. This usually involves selecting the proper materials, layout, and HVAC system. Expert consultation is key in any cleanroom project. Reach out to Allied Cleanrooms to get a free quote and consultation on your project.

Testing and Certification for ISO 5 Cleanrooms

ISO 5 cleanrooms are tested after construction to confirm that they meet the right specifications. For ISO 5&#;1 environments, semi-annual tests are necessary for particle counts, airflow, and air pressure differences, using the methods detailed in the ISO -1 standard, specifically Annexes B4 (airflow), B5 (air pressure), and A (particle counts).

In addition to semi-annual testing, there are optional tests recommended every two years. These are tests for filter leakage, containment leakage, air recovery, and airflow visualization. Each of these tests follow specific procedures outlined in ISO -1 Annexes B6, B4, B13, and B7, respectively. Such tests are designed to ensure that ISO 5 cleanrooms continue to perform well.

Why ISO 5 Cleanrooms Matter

ISO 5 cleanrooms play an important role in many industries, such as electronics and medicine, by keeping out microscopic particles that harm products and disrupt technical processes. As technologies advance and components get smaller, the need for such clean environments grows, which is why the global cleanroom market is expected to increase from $7.26 billion in to $9.5 billion by .

The continuing growth of cleanroom environments shows how important they are to the products of today, and as we make new discoveries and create smaller and smaller components, they are sure to become even more relevant.

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