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Vacuum insulating glass price & costs

Author: Jesse

May. 06, 2024

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Vacuum insulating glass price & costs

When searching for vacuum insulating glass price & costs, you’ll find that factors such as the precision needed for production, specialized equipment requirements, and extensive R&D contribute significantly to the overall cost. These elements make vacuum insulating glass an investment, rather than a simple purchase.

Are you interested in learning more about insulated laminated glass? Contact us today to secure an expert consultation!

Understanding the Costs of Vacuum Insulating Glass

In people's impression, vacuum insulating glass is always quite high, often 5-10 times that of normal insulating glass. This high price leads developers and homeowners to expect an excellent living environment and energy efficiency. However, concerns about quality issues such as glass self-explosion and edge seal failures have made vacuum insulating glass challenging to promote.

The market price for vacuum insulating glass typically ranges from USD 150-250 per square meter. Even with subsidies or tax credits, it remains higher than expected due to the inherent costs of producing VIG.

Factors Affecting Vacuum Insulating Glass Price

The Investment and Development Costs

Since its invention in 1993, factories have invested millions to perfect VIG for larger applications. With no standard production equipment available, manufacturers must develop their own facilities to address challenges like sealing the glass edge and maintaining high vacuum levels. This ongoing research and development constitute the largest portion of VIG costs.

Glass Panels

Similar to insulated glass, VIG comprises high-efficiency low-E coated glass and another monolithic glass. Processes like glass cutting, edge work, and tempering add to the overall costs.

Finished Glass Ratio

Unlike other processed glass products, VIG has a relatively low finished ratio, usually 80-90%, leading to increased costs due to necessary repairs and duplicated production efforts.

Glass Production Efficiency

Depending on the production technology, typical production time for VIG ranges from 20 to 30 minutes. One-stop production processes allow higher efficiency compared to two-step processes, but most manufacturers only achieve a daily output of 100 sqm.

Glass Combination

Glass thickness affects final costs; thinner glass is harder to temper and maintain flatness, impacting the finished ratio. Additionally, vacuum laminated glass, requiring the combination of vacuum glass and monolithic panels, presents unique challenges due to its low thermal conductivity.

How HaanGlas VIG is Produced

Years of research have enabled HaanGlas to simplify and expedite vacuum glass production, leading to significant cost reductions. The typical production procedure includes glass cutting, edge work, silk screening, tempering, placing sealing solders and micro support pillars, vacuuming & edge sealing, activating gas absorbents, and testing & quality inspection.

  • High production efficiency: One-stop production enables daily output of 300 sqm/.
  • High finished glass ratio: Uniform vacuum degree ensures >90% finished ratio.
  • Mature production technology.

However, uniform size mass production is required for cost efficiency, as size variation necessitates the creation of new silk screen plates.

Despite being three times the cost of triple glass units and expected to remain 3-5 times the cost of normal 6-12-6 insulated glass panels long-term, VIG offers superior thermal performance (only 25% of IGU), promising long-term savings and comfort over its 25-year lifespan. Replacing current windows with VIG is a worthwhile investment.

We are constantly developing new edge sealing materials and techniques to further boost production efficiency and decrease costs. HaanGlas aims to make vacuum glass applications more widespread and affordable.

How Much Does Window Glass Replacement Cost?

If your window glass is chipped, broken, or cracked, it’s time to replace it for your family’s safety. New glass will also prevent your energy bills from increasing due to air leaks.

While the average replacement cost for an individual glass pane can vary greatly, the national average for this type of home repair settles around $300. Actual costs can range depending on the size, number of panes, and the type of window that needs replacing. Other factors, such as energy efficiency and glass type, can influence your home window replacement costs.

Keep reading to learn more about cost factors and average price points for each window type. If you feel you need to start from scratch, check out our best cheap windows guide.

What is the Average Cost for Window Glass Replacement?

The average window glass replacement cost can vary depending on two main factors: the type of glass you need and the type and size of the window itself. I’ve broken down average costs for both factors to help you get a general idea of the potential costs for glass replacement projects.

Cost for Window Glass Replacement by Glass Type

I’ve broken down the average costs of window glass replacement by type:

Additional reading:
Tempered Glass Vs. Laminated Glass

For more information, please visit roof dome glass manufacturers.

Window TypeCost Per WindowTempered Glass$200 – $550Laminated/ Insulated Glass$250 – $550Low-E Glass$400 – $800Frosted Glass$250 – $750Smart Glass$75 – $180 (per square foot)Krypton or Argon Glass$250 – $1,100
  • Tempered Glass: Tempered glass is used for most residential applications on exterior windows. This glass is heat-treated and is rated at 4x the strength of standard glass panes. Such glass is designed to disintegrate when it breaks rather than shatter into large, potentially harmful shards.
  • Laminated or Insulated Glass: Laminated glass is made of two or more panes of glass with a thin polymer layer at its center. This layer adheres to both panes and prevents shattering. These are also called double-glazed windows.
  • Flat Glass: Flat glass – more commonly known as plate glass – is most often used for commercial applications. This is typically seen on storefront doors or large display windows.
  • Low-E-Glass: Low-E glass – or low-emissivity glass – has a thin coating that reflects UV rays and infrared rays while allowing visible light in. Low-E coatings make for very energy-efficient windows and can dramatically reduce energy costs.
  • Frosted Glass: Frosted glass is made by sandblasting or acid etching the surface of clear glass. These panes are opaque and are most common on interior windows between rooms. However, they do get some use on first-floor windows.
  • Smart Glass: Smart glass windows are integrated with electrical components to switch between clear and tinted for privacy. These are among the most expensive windows to install and are usually reserved for limited commercial applications. Check out our guide on home window tints for more insight.
  • Argon/Krypton Gas Glass: Double-pane windows will typically have a layer of insulating gas between the panes. This gas-filled layer can help to reduce your energy bills long-term. Of the two, krypton gas windows are the more expensive option. Some estimates show that krypton is 40% more expensive than argon.

Window Glass Replacement Cost by Window Type

Each of the window types below will come with separate associated costs. The cost guide here shows pricing for materials and will not account for labor on a given window. Such services go for $45 to $65 per hour in most locations, with total installation time varying depending on standard window size and type. Older homes will often require more involved home improvement upgrades, as replacing old windows and window frames will sometimes need structural work. This could greatly increase repair costs.

Window TypeCost Per WindowSingle-Hung or Double-Hung Window$300 – $700Sliding Window$150 – $800Picture Window$225 – $950Casement Window$125 – $1,100Skylight$900 – $2,200Storm Window$125 – $325Bay Window (3 individual panes)$500 – $3,500Bow Window (5 individual panes or more)$1,000 – $4,000

For assistance with installing any of the window types above, look into our top providers and get a free quote. If you find yourself in need of window screen replacement, you can also refer to our informative article on the cost of replacing window screens.

Find Window Cost Estimates In Your State

Broken Window Pane Replacement

  • Single-pane Glass: Single-pane glass windows are typically used on exterior buildings or for structures that don’t require heating, like sheds or garages. They may also be used for more decorative interior windows. Average costs for such glass panes range between $75 and $300.
  • Double-pane Glass: Double-pane glass is the most commonly used type of window for residential applications. The cost of window glass replacements is between $175 and $650 per window.
  • Triple-pane Glass: Triple-pane glass is usually reserved for homes in more extreme climate zones and is among the most expensive residential glass you’ll find. Single window glass costs for such windows range from $400 to $800 for these.

What are the Factors that Impact Window Replacement Cost?

The following are the main factors that are sure to impact window glass repair and replacement costs.

Window Size and Type

Material costs for such repairs will depend on how many square feet of glass you require, as well as the type of window you intend to repair or replace. For example, a large bow window requires far more glass than a small picture window. Another example is impact-resistant safety glass will have a higher per-square-foot cost than single-pane windows.

Window Frame Material

Similarly, the material of the window frame will impact the cost of replacement. For instance, vinyl window frames will usually be far more affordable than will wood frames or aluminum frames.

Labor Costs

Labor costs will range between $45 and $65 per hour in most locations. Depending on the scope of your repairs, a qualified glazier for your exact needs could end up costing even more.

I recommend getting a quote from a window professional before proceeding with any DIY repair attempts. At the very least, a trained eye will be able to fully appraise the damage and can let you know exactly what you should expect to pay. Locate a contractor near you to start your window replacement process.

Window Replacement

Window replacement typically costs between $400 and $1,000, depending on the type & material.

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Window Repair

Leak repairs may cost $50 to $150, while more critical issues like frame damage can cost up to $1,000.

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Energy Efficient Glass

Upgrading your home’s windows with double or triple-pane glass may range from $700 to $2,000+.

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How much does it Cost to Replace a Glass Door?

Glazed shower doors and sliding glass doors will come with a much higher cost-per-unit but often come with more straightforward installation, which can offer lower labor costs. Here are some sample ranges for glass door replacement pricing:

Door TypeCost Per UnitStorm Door$200 – $500Sliding Patio Door$200 – $1,500Shower Door (sliding or hinged)$500 – $1,500

Should I Have My Windows Replaced or Repaired?

This depends entirely on the scope of your window damage and the cost of a new window to match your existing window frame and home construction. High-end glass replacement is a huge homeowner expense that can exceed $2,000 per window.

In some cases, your window frame or window glass may not require a total replacement. Here, I’ve listed some common damage types that might be eligible for window repair instead. Repairs will typically cost between $150 and $550 per window.

  • Broken Window Pane: This will come with the typical $150 to $550 price tag of average window repair costs. Broken glass on an individual pane will typically cost less than replacing the entire window, but I recommend getting quotes from a window installation pro before deciding.
  • Condensation Between Double- or Triple-Pane Windows: This type of repair is fairly common. Condensation between pieces of glass doesn’t necessarily denote a broken pane. Rather, it can be a sign that a window’s seal is defective. In this case, you’ll be able to get away with repairing the seal around the window glass, which will cost between $80 and $200 if you go to a licensed professional.
  • Broken Muntins: Muntins are narrow strips of wood that separate different panes of glass within the same window. These are relatively cheap to repair and replace and typically cost between $50 and $150. Homeowners can save money by conducting this repair themselves if the damage is only superficial. Muntins on wood windows tend to be the easiest to replace or repair, as minimal materials and sealing putty are needed.
  • Broken Mullions: Mullions are wide pieces of wood that run vertically in between windows and provide structural support around the frame. Considering the greater importance of mullions, these will be far more costly to repair. Expect costs to range between $250 and $600.

Read also: Benefits of replacing your windows

DIY vs. Professional Window Glass Replacement Cost

Replacing your windows on your own may seem like a good way to cut costs, but going the DIY route may end up harming you more in the long run. If you don’t have experience installing glass, attempting to replace your own windows can lead to secondary structural damage, water leaks, poor energy efficiency, and money loss over time. Hiring a professional to handle your glass replacement also bundles a handful of extra costs, like dumping and haul-away fees, that you’ll be left to pay out of pocket if you go the DIY route.

If hiring a professional service for your window screen replacement isn’t within your budget, we’ve got you covered. Explore our comprehensive guide for detailed steps to successfully substitute a torn window screen on your own. With the right guidance, you can achieve cost-effective and satisfying results while improving the comfort and appearance of your space.

How Long Does Window Glass Replacement Take?

For smaller windows or minor repairs, it can take a professional as little as two hours to repace the glass in your current windows. If you are comfortable making DIY repairs, but don’t have professional experience, a minor repair to your window might take you the better part of a day.

Bigger repairs, or replacing the glass in large or custom windows can easily take one to two days, even with a professional in charge of the project, as the level of detail and labor required is far more significant.

So, What Should You Do Now?

When you’re in need of window repairs or replacement, you should make a checklist of all the materials you may need, including the type of glass, tools needed, other sealant materials, etc.

Then, I recommend getting quotes from qualified window installation professionals. Going through this process will help you to assess whether professional repairs are needed once you’ve independently assessed the damage and potential costs. Certain window repairs are within the average DIYer’s scope.

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