If you want to upgrade or invest in a completely new candy wrapping machine, then you should read this guide.
If you are looking for more details, kindly visit our website.
It covers everything, from basic to advanced aspects of candy wrapping equipment.
The information will help you choose a cGMP compliant, safe, efficient and high-tech candy wrapping machine.
Here is what you should know:
Candy
Candy wrapping machine is a device that you can use to wrap candy in wrappers including paper laminated materials and aluminum foil.
Candy wrapping machine
When using this candy packer machine, you will experience the following advantages:
Using an automatic candy wrapping machine will save you a lot of time lost through manual wrapping.
Manual wrapping will consume a lot of time and is often tedious.
You will save energy and time when you bring an automatic candy wrapping machine into your production line.
Candy wrapping machine will give your products an attractive look and make them stand out from other candy products.
Using the right type of wrappers will ensure that the candy is safe from such an external environmental factor.
You will be able to supply safe and clean candy to the suppliers without the risk of damages from moisture and dust.
Using a candy wrapping machine, you will be able to wrap the candy efficiently without having issues of lose wrappers.
Apart from that, you will ensure great uniformity in the candy wrapping process which would not be possible with manual wrapping.
You will achieve your daily production target by using the automatic candy wrapping machine.
Since it is automatic, it is capable of efficiently wrapping different types of candy at a high speed.
You will also increase the level of productivity as the automatic candy wrapping machine will increase the output,
Proper integration of the candy making machine and the candy wrapping machine will yield higher rates of production.
Using the automatic candy wrapping machine will eliminate the need for having many employees in the company.
You will be able to save on the cost of labor and increase the production level thus making it more cost effective.
You will also work in an environment where you are sure of the safety of your workers as well as that of the machine.
Candy wrapping machine has special sensors that will stop the machine automatically when it detects a problem.
Candy packing equipment
Yes, there are drawbacks of the candy wrapping machine.
Despite the numerous benefits, you will also feel the pinch of using a candy wrapping machine at some instances.
Some of the disadvantages of using a candy wrapping machine include:
You will have to dig deeper into your pockets to purchase a custom automatic candy wrapping machine.
The initial cost of purchasing the machine is high prompting you to spend a lot of money
Apart from the high cost of purchasing, you will also spend a lot of money in the installation process.
This includes finding enough space for the machine as well as paying technicians who will assist in the installation process.
Using the candy wrapping machine will ensure that you produce candy of very high hygienic standards.
There are very minimal cases of human handling of the candy thus reducing the chances of contamination.
Chocolate wrapping machine and the Candy wrapping machines are a confectionary machines that increases the ease of producing candy and chocolate.
You will use a candy wrapping machine to wrap candy and a chocolate wrapping machine to wrap chocolate.
In many cases, the wrapping papers are similar but, on some occasions, you will find see great differences in the wrappers.
Chocolate wrapping machines will barely use the twisting method to wrap chocolate which is quite common in wrapping candy.
Additionally, chocolate wrapping machine passes through a more delicate process in comparison to that of candy wrapping.
Implying that chocolate is more of a delicate confectionary in comparison to candy and require better handling.
Chocolate wrapping machine
You should consider sing high speed candy wrapping machines due to a lot of benefits.
High speed candy wrapping machine is capable of integrating numerous functions into one machine.
You will be able to release the full effect of the candy only through the use of the right wrapping systems.
The high-speed candy wrapping machines use the latest form of technology in the wrapping process to produce top speed packaging.
You will also have the best opportunity of boosting your value chain as well as the name of your production line.
You will also handle the wrapping of a wide range of candy such as glucose sweets, wine gums, and compressed tablets.
Apart from that, you will also wrap marzipan, caramels, sweets, as well as fruit gums.
High speed candy wrapping machines also incorporate different forms of wrapping such as twist wrapping of soft and hard candy.
You will have minimal restrictions on the levels you can reach in wrapping candy using the high-speed candy wrapping machine.
Single Twist candy Wrapping Machine is a high-speed machine that you can use in packaging different shapes of candy.
Some of the shapes that you can wrap include square, round, rectangular and ellipse candies among others into single twist style.
You can wrap different products at a speed of 350 products per minute according to the product.
Technical drawing of candy packer
Here are some of the parts of the single twist candy wrapping machine that assist in the wrapping process.
It comes complete with a friendly human machine interface on and a touch screen for easy control of the machine.
You can also program and monitor operations of the machine according to the production specifications from the PLC control panel.
This is the part that will feed the machine with the candy as well as the wrappers.
It consists of a product hopper for the candy and the wrappers thus providing a better wrapping system.
This is main transport system of the machine that consists of motors, conveyors, and gears.
It steers the operations of the machine by moving things from one station to the next.
This part has other parts such as the wrapping pistons and disks which enhances the flexibility of the wrapping system.
You will rely on this part as the main area where the machine wraps the candy.
The printing system acts as the main decorating system which prints the dates and names on the candy wrappers.
This is the part of the machine that will oil the candy and wrapping paper for smooth wrapping transitions.
This is the part of the machine that will sense the presence of products and wrapping paper.
It also has an alarm system that will warn you in case of any danger with the operations of the machine.
Here is a step by step guide through the working principle of a single twist candy wrapping machine.
First, you will have to prepare the machine by making sure it is in the right working condition.
At the same time, you will integrate it with the main candy producing machine and load the paper hopper.
After that, you will program the machine accordingly and allow it to proceed with the wrapping procedure.
As soon as the machine is on the go, you will sit by the control by the control panel and monitor the progress.
Candy will move from the main candy producing machine and into the candy wrapping machine hopper.
At the same time, the machine will release the wrapping paper from the wrapping paper hopper.
The candy, as well as the wrapping paper, will move straight into the wrapping zone simultaneously.
Once at the wrapping zone, the machine will encapsulate the candy with the wrapping paper and twist the tip.
It will twist only one side of the stiff wrapping paper and seal the wrapping paper completely.
Finally, the machine will move the wrapped candy to the printing zone for printing of names and dates.
It will discharge the candy after a successful wrapping procedure.
The main advantages that you will experience while using this machine include:
The main disadvantages of the single twist candy wrapping machine include:
A double twist candy wrapping machine is a device that you can use to wrap candy with a twist on both sides.
It is capable of wrapping candy within the following ranges:
i. 12-34mm
ii. Width 12-34mm
iii. Thickness 6-20mm
A double twist candy wrapping machine is capable of performing the wrapping function with the help of the parts.
The main parts that the machine depends on include:
This is the part of the machine that feeds the candy straight to the wrapping zone.
This is the part that holds the wrapping paper for the candy which comes in two parts.
The two parts consist of the inner wrapper holding system as well as the outer wrapper holding system.
This is an air assisted paper feed system which provides the wrapping paper the machine requires for wrapping purposes.
It comes complete with an electronic optical eye sensor which will detect the presence of wrapping paper.
Apart from that, it also has sensors on the machine which will detect the any problem and stop the machine.
This is the part of the machine that provides the operator with ultimate protection in case of an accident.
It has an infinite speed controller with very high precision and saves energy to prolong the service life.
Here is a step by step guide to how a double twist candy wrapping machine works.
First, you will confirm and make sure that the machine is in proper working condition to avoid faults.
After that, you will load the wrapping papers into the feed real holder.
In this case, you will load two types of wrapping papers for the inner and outer layer.
At this stage, you will allow the machine to start the candy wrapping process after proper programing.
The candy producing machine will feed the candy wrapping machine with candy at a particular rate.
At the same time, the paper feed system will release the wrapping papers at a certain rate.
The candy and the wrapping papers will meet at the candy wrapping zone at the same time.
At this point, the machine will cut the inner and outer layer of the wrapping paper before encapsulating the candy.
After that, the machine will twist and seal both sides of the wrappers at the same time.
The machine will move the candy to the printing stage before releasing it for storage and transportation.
Here are some of the advantages of using the double twist candy wrapping machine.
The major disadvantages of using the machine include:
The best material that you can use in the process of wrapping candy is aluminum foil or paper laminated materials.
The material ensures that candy is free from external contaminants such as moisture and dust making it safe for consumption.
Additionally, the material is also capable of keeping candy in fresh conditions thus increasing the shelf life of candy.
Whats more, the material is strong enough to prevent wear and tear and withstand frequent pressure from different handling systems.
Candy roll wrapping machine is a device that will wrap cylindrical candy using folding and heat-sealing processes.
It comes complete with a PLC control panel and inverters that assist in the wrapping process.
The best material that you can use with a roll wrapping machine is polypropylene film.
Here is a step by step process of how a candy roll wrapping machine works.
Candy roll wrapping machine
First, you will have to integrate the candy roll wrapping machine with the candy processing machine.
This will automatically feed the candy roll wrapping machine with the cylindrical candy for wrapping.
The machine works on the principle of applying heat sealable films to the cylindrical candy.
With all the factors such as wrapping material in place, you will allow the machine to proceed.
It comes complete with a vibration hopper feeding system, which feeds the candy into right configurations for wrapping.
After that, the machine will convey candy to the wrapping head for the purpose of wrapping, rolling and gluing.
On a conveyor belt, the machine will move the candy to the packaging system and wrap it with the polypropylene film.
With the help of an out-feed conveyor system, the machine will discharge the wrapped cylindrical candy.
Finally, the machine will press the two ends of the wrap before discharging it for storage or other processes.
You can use a cut and twist candy wrapping machine to close up the ends of the wrapper by twisting.
In that case, you can use cellophane which is a tough material that is able to twist and seal.
The wrapper also produces a pleasant crackling sound during the process of unwrapping the candy.
You can use the cut and twist candy wrapping machine in high speed processes of wrapping candy.
It is capable of achieving a throughput of 300 wrapped candy in a minute.
Candy bar wrapping machine is not the same as chocolate wrapping machine.
You will use a candy bar wrapping machine to wrap candy bars and a chocolate wrapping machine to wrap chocolate.
Despite the differences, you will use both machines to pack different types of confectionaries that have sugar.
Implying that, you can use a chocolate wrapping machine to wrap confectionaries such as candy and chocolate.
When choosing a candy wrapping machine, there are specific factors that you have to take under consideration.
Here are the main factors that will influence your choice for a candy wrapping machine.
Candy wrapping equipment
You will have to consider technical factors such as dimensions of the machine in terms of weight and size.
This will be in line with your production requirements and the space within your warehouse.
You have to make it clear is you will need to hire human labor in the production process.
For an automatic candy wrapping machine, you will hire very few people in comparison to a manual candy wrapping machine.
You should consider purchasing a machine that is safe for you and other workers.
It must have sensors that will automatically stop the machine in case of any hitches.
You should consider a machine that is simple and cost effective when it comes to servicing and maintenance.
Your choice of machine should be reliable and never let you down when you need it the most.
It should be flexible enough and manage even the smallest and biggest candy production lines.
Your machine should integrate perfectly into the packaging line to make a complete candy production line.
You should purchase a machine that is within your budget and should also have proper returns for your investment.
You should have proper power outlines that will dictate the amount of power the machine needs for proper operations.
You must consider the quality specifications in terms of hygiene ensuring that the wrapping process id safe for consumers.
Automatic candy wrapper is not the same as high speed candy wrapping machine.
Despite the fact that they work at very high speeds to wrap candy, the two machines have differences.
One of the major differences in the two machines is the level of automation.
High speed candy wrapping machine may have a lesser level of automation in comparison to automatic candy wrapper.
An automatic candy wrapper has certain features that you will not get in a high-speed candy wrapping machine.
Automatic candy wrappers have advanced level of automation where the machine performs multiple functions automatically.
This includes features such as:
Automatic candy wrappers have the ability of allowing shorter product runs plus efficient and fast changeovers.
Yes, you can use gummy bear packaging machine to wrap candy.
Since gummy bear candy falls under the category of confectionaries, the wrapping machines can be similar.
The wrapping principle of candy is the same except for a few exceptions.
The exceptions will depend on the type of candy you are handling which in most cases are delicate.
You can trust SaintyCo candy wrapping machines because of the following reasons:
Modern candy wrapping machines integrates perfectly with the candy manufacturing line.
It comes complete with parts that you can easily attach to the candy producing machine.
As the candy moves from the candy production line, it moves directly into the candy wrapping machine.
You can integrate the machines and have a single operation line which you can easily operate from one human machine interface.
This form of integration will increase productivity and reduce the cost of the wrapping film.
In many cases, you will use the candy roll wrapping machines in the process of wrapping cylindrical candy such as biscuits.
It is similar to an overwrapping machine as the product will pass across a sheet of film thus creating horizontal seals.
In both candy roll wrapping and overwrapping machines, you will create the end seals using a system of folding operations.
Apart from that, the two machines also have their differences in terms of the mode of handling products.
Roll wrapping handles the more delicate confectionary and does not allow two packs to be in contact.
It will smoothly guide the delicate confectionary into the packaging machinery without contact with others.
On the other hand, overwrapping does not work with delicate products thus allowing the candy to be in contact.
Goto Eopac Machinery to know more.
Additional reading:You can use the candy wrapping machine in different industries such as:
You can use this machine to wrap different types of candy in the food and beverage industry.
It assists in the maintenance of high standards of hygiene in the wrapping of candy.
Apart from that, it increases the safety of the consumer as well as the people working in the production plant.
You can use it in the medical and pharmaceutical industry in wrapping different types of medical pills.
Apart from that, it helps in the wrapping of operational gloves in air tight packs.
It helps in the maintenance of high levels of hygiene in the process of wrapping the different types and sizes of tablets.
You can use the candy wrapping machine in the cosmetics industry to wrap a wide scope of cosmetic products.
It improves the overall appearance of the cosmetic products thus making them more attractive to the customers.
You can use a candy wrapping machine to wrap different shapes and sizes of stationary.
It makes it simple to make changes and easy to adjust the package to reveal the content.
It helps in wrapping these products in air tight conditions thus making them safer and durable.
You can use the candy wrapping machine to wrap stationary including pencils, ball point pens and sketches among others.
You can use it in other mechanical industries to wrap industrial components such as locks, and hollow pin chains among others.
When purchasing a candy wrapping machine, you have to make sure that it is in the right working conditions.
You will have to perform various tests in the presence of your supplier and receive the necessary validation documents.
Here are the validation documents that you need to have when purchasing a candy wrapping machine.
Your supplier will issue with a FAT document after he has confirmed that the machine is working properly at the factory.
You will receive FAT documentation after the machine goes through proper factory assessment test.
Your supplier will subject the candy wrapping machine through a series of tests and inspections.
This test subjects the candy making machine through dynamic and static inspection.
Static testing of the candy wrapping machine involves the following:
i. Electrical Inspection where all t electrical components go through thorough inspection to test their efficiency in power supply.
ii. Safety Inspection involving every component of the machine including sensors that will inform you of any problems.
iii. Mechanical Inspection involving inspection of the moving parts of the machine as well as other functional units.
Dynamic tests of the candy wrapping machine include dry tests as well as how the machine performs.
You will add the necessary ingredients that you need when doing the performance test.
Dry tests involve testing the candy wrapping machine without the use of the ingredients to test its working condition.
At the installation stage, you will also perform a test to ensure that the candy wrapping machine is in proper conditions.
One of the tests that you will perform is the test of validity where you will check different factors such as material.
You can test the validity of the 316 stainless steel in reference to the manufacturing details.
You have to go through every part of the candy wrapping machine to make sure that they are in perfect condition.
Whats more, you will also have a look at the power requirements of the candy wrapping machine at your working station.
You will receive an installation document to prove that the machine is working after the installation process.
After the final installation process, you need to confirm that the machine is operating well.
This is because the machine might develop some complications during the transportation or installation process.
Your supplier will always send a technician who will confirm that the machine is in the right operation condition after installation.
Finally, you will receive an OQ validation document as the last validation document among the three.
Remember that the validation process has to be in accordance with the current good manufacturing practices.
You need to maintain a candy wrapping machine in order to have it in the right working conditions for long.
You can maintain the candy wrapping machine by regularly cleaning the machine and greasing the moving parts.
Apart from that, you will also have to replace the worn-out parts on a regular basis.
Here is a step by step procedure which you can follow when cleaning a candy wrapping machine.
Candy wrapping machine automation
After disconnecting the machine from the power supply, let it cool down for a while.
As it cools down, you will prepare the cleaning tools such as a rag, water, and detergents.
Make sure that you use detergents that will not affect the integrity of the machine.
You will also remove the parts of the machine that you can easily remove and replace.
This will allow you to have access to the inner inaccessible parts.
At this point, you will begin the cleaning process by cleaning the external parts of the machine.
You can soak the parts with stubborn stains to make it easy when you will be scrubbing them off.
After a successful cleaning process, you should dry the parts in the air or with a clean dry rug.
Apart from that, you will also check the parts that are worn out and replace them immediately.
After completing the cleaning process, you should replace the parts of the candy wrapping machine accordingly.
You should replace the parts carefully and grease the moving parts to reduce friction.
Apart from the above method of maintenance, you can also have the CIP cleaning method.
CIP is clean in place method for the candy wrapping machine which cleans parts of the machine that are inaccessible.
It is an efficient method that will:
i. Increase the efficiency of utilization of the cleaning equipment such as water, chemicals and cleaning time.
ii. Ultimately, it will boost or improve the productivity of your production line.
It will allow you to clean the piping systems and other parts without going through the dismantling process.
You can either decide on the following methods of CIP cleaning including:
i. Recovery CIP which will recycle most of the liquid you use in cleaning
ii. One shot which will eliminate all the liquid you use in the cleaning process.
In the process of using a candy wrapping machine, you might come across technical hitches that derail your work.
Some of the problems that you might encounter while using the candy wrapping machine include:
Candy wrapping machine PLC Interface
You can actually experience a few issues with the wrapping film including:
i. Roll of the film not being at the center of the spindle
ii. Film Roll that is poorly wound
iii. Loose film rolls on the spindle
iv. Unaligned belts to the tube
You can sort this out by replacing the problematic film with a better one as you repair the broken one.
Apart from that, you should align the belts of the candy wrapping machine accordingly.
In the process of troubleshooting the machine, you will also realize that:
i. The film roll is deviating away from the spindle
ii. It might also be loose and not on a proper line of the carriage.
You will sort this by tightening the spindle and proper alignment of the roll at the center of the spindle.
You can also replace the wrapping film with a proper one that has proper threading.
You will troubleshoot and check out the following parts of the candy wrapping machine:
i. Tightness of belt against the machines tube
ii. Gear box and film drive couplings
iii. Cables and drive of the film feed motor
iv. Bearings of the belt drive shaft.
You can sort this out by adjusting the gearbox, drive cables, and loosening the belt of film feed motor.
Apart from that, you should consider adjusting belt bearings of the drive shaft.
You can also have creases on the wrapping film due to the following reasons:
i. A forming collar that is worn out
ii. Improper adjustments on the forming collar
iii. Improper alignment of the setup roller
iv. Obstructions on the forming collar
v. Roller contamination on the path of the film
You have to replace a new forming collar and make sure that you place and adjust it correctly.
After troubleshooting, your candy wrapping machine may have the following issues:
i. Sticking of the film due to hot vertical seal
ii. High friction on the coefficient of the film
iii. Vertical seal band experiencing excess pressure
To reduce excess heat and friction on moving parts, you should use proper parameters.
There are two main categories of the candy wrapping machine that you can choose from.
These are the manual candy wrapping machine and the automatic candy wrapping machine.
You can compare a manual candy wrapping machine and an automatic candy wrapping machine by looking at the following:
Using a manual candy wrapping machine is actually cheaper than using an automatic candy wrapping machine.
This is in terms of purchasing the machine as manual candy wrapping machines are cheaper.
You might need to acquire a lot of human labor to assist in using the manual candy wrapping machine.
In the long run, using the automatic candy wrapping machine is cheaper despite the high cost of purchasing.
Automatic candy wrapping machine wrap candy at a higher speed in comparison to the manual candy wrapping machines.
You will be able to achieve a faster rate of production using the automatic candy wrapping machine.
In the long run, you will have a much better output using the automatic candy wrapping machine due to the speed.
An automatic candy wrapping machine is more accurate and delivers proper wrappers on the candy.
It will efficiently wrap the candy with the wrappers and eliminate the need for further checks and balances.
One of the major factors to consider before you purchase a candy wrapping machine is the quality standards.
You can easily check the certification marks to ensure that the machine conforms to the right standards.
Here are some of the certification marks of conformity and quality of the machine:
Technology is an amazing thing! Thermal paper has dominantly taken over the business scene as far as issuing receipts is concerned, thanks to thermal printing technology. However, you may be lost on how to be sure that the thermal paper you are buying is of good quality.
Thermal paper has chemical coatings that make it change color when exposed to heat. The high-definition images and durable, reliable, fast, low-cost service are what you look for in a good thermal paper.
Thermal rolls are made from thermal paper slitting rewinding machines; thermal papers come in different sizes. They are your jewel crown for use in debit and credit card machines, fax machines, thermal printers, atms, and pos systems.
This piece will discuss tips to what should you consider on how to choose good quality thermal paper. You dont need to hire an expert to do it for you.
Moreover, we will discuss the presence of BPA in thermal paper, the technology behind the thermal paper, and what not to worry about BPA and thermal paper receipts.
For these and much more, continue reading!
Whether you are new to the world of thermal papers or a seasoned user, you need to be clear in your mind about what you are exactly looking for in your thermal paper purchase. These tips will help you make the right choice.
You may need to know that thermal paper rolls come in variable sizes in length and width. Therefore, dont just buy any size.
Consider the width of your thermal printer to determine the width of your ideal thermal paper. Go for longer thermal papers since they are economical as they produce more receipts. It is economical to have printers or machines that can use the same size as the thermal paper.
Unless you find credible manufacturers and suppliers of thermal paper, it is rare to find thermal paper whose stated length is precisely the actual length. This fault is common with online purchases. So, it would help if you took extra precautions by sourcing your thermal paper from a credible source. Secondly, the prints clarity and neatness are determined by the quality and thickness of the paper. Go for high-quality paper to avoid blotchy print images.
Cheap is expensive. However, make the right choice by comparing market prices that fit your budget. Be sure to get the quality for which you pay. It is okay to get a good thermal paper at a slightly higher price. Bulk buying will attract discounts that will help you save money. If you are a relatively new buyer, you can depend on referrals from satisfied customers to be sure of both the price and quality. You can also look at online product reviews before you trust your source.
We advise that you purchase in bulk depending on your transactions and thermal paper needs. Quantity buying saves time, lowers costs, and attracts discounts. It would help if you also considered the shelf-life of the thermal paper and your storage space before you commit to buying in bulk.
Store your thermal paper in a dark place with a temperature below 25 degrees celcius and in an environment free from toxins. Your thermal paper can last for not less than three years from its manufactured date under the circumstances. This arrangement will guarantee convenience and sufficient supply for your business.
While the tips mentioned above are broad and basic, you may need to look into some finer details of the thermal paper you plan to purchase. Here are more considerations that will enhance your choice:
Thermal printers use the science of heat transfer from the printer to the thermal paper, with the heat taking the form of the desired image. Once the paper is heated, it produces the image of the figure anticipated.
The thermal paper changes color due to a coating that responds to heat. Small compact thermal printers are designed to transfer the heat on thermal paper quickly to produce the images without the conventional use of cartridges and tonners for ordinary paper printing.
The structure of thermal paper comprises of three layers which include:
You may need to know that not all thermal papers have the topcoat layer. Interestingly, you can customize your thermal paper rolls during manufacturing to suit your customer and business interests.
Thermal paper comes in various sizes, qualities, and uses. Thermal paper slitting rewinding machines add cash rolls, thermal rolls, atm rolls, pos rolls, fax rolls, and convert big reels into other small paper rolls. All this work is meant to supply your business with your desired thermal paper needs.
If you are in a business where you must issue pos receipts, make labels, issue tickets, make medical charts, etc., thermal paper rolls answer your daily needs. We say so; so strongly because thermal printing uses small compact thermal printers that are easy to maintain.
If you are working in the food store, drugstore, supermarkets, banking industry, hospitality industry, transport sector, health sector, and essentially in every sector of the economy, this is your ideal product.
The beauty of thermal papers is that they are affordable for small and large business owners. You can always find a good thermal paper suitable for your budget.
Bisphenol a, also known as BPA, is one of the components useful in manufacturing thermal paper. BPA is a synthetic chemical.
Due to health concerns after studies revealed that high concentrations of BPA can cause cancer, more thermal paper manufacturers are adopting technologies that produce BPA-free products.
However, this health risk concern is greater for those working in companies that still manufacture thermal paper with BPA and not thermal paper users. This is because this risk is associated with high concentrations, not the faded ones available on thermal paper.
So, for the persons only handling the thermal paper as a receipt or for a limited time, there is no cause for alarm. To distinguish between a thermal paper with BPA and the BPA-free type, scratch the printed side of the paper. If you notice a dark mark appearing, the thermal paper contains BPA.
BPA is not only known to cause cancer when consumed in high concentrations but is also known to cause reproductive and neurological problems, poor immunity, type 2 diabetes, child asthma, metabolic and cardiovascular diseases, and possibly Alzheimers disease.
Thermal paper and associated BPA may be the least of your concern since you rarely handle thermal rolls as frequently as it can be said you are seriously exposed to the effects of the substance.
Thermal papers are not the only items containing BPA. Other BPA products include:
As stated above, the person who should be concerned about BPA is the employee working in a thermal paper production line where BPA is still used. Prolonged working hours, lack of safety precautions, and exposure to high concentrations of BPA can be harmful to health. People working with thermal paper roll cutting machines are not endangered at all.
However, there is no major concern for the end consumer of thermal paper, who only handles receipts or thermal paper rolls. This reality is so because the highest dose known to be toxic is 25,000 micrograms per kilogram per day. Compare this amount to an average of 54-79 micrograms of BPA per square centimeter of a thermal paper receipt.
In case you dont still feel comfortable handling thermal paper, here are your four safety precautions:
We, however, advise the general public that there is no major health risk issue handling thermal receipts.
The thermal paper does not need ink. It is, on the contrary, impregnated with chemical agents that change color. It is exposed to heat to bring out an image or a print.
The paper is cut into various sizes and lengths using a thermal paper slitter. To make your desired image, you need to have a thermal paper printer specialized in printing images by transferring heat on the thermal paper. So, you dont have to spend money on buying ink and cartridges!
The thermal printer is largely automated and produces images in milliseconds. This printer uses little energy and is very easy to maintain. It is very easy to use.
Thermal printers dont need or use ink to print images. These printers use thermal papers- which are special papers with heat-sensitive chemicals coating.
The thermal paper is heated when electrical currents generate heat on the print head of the thermal printer. In turn, the thermal paper changes color on the heated areas of the paper, producing the desired print or image.
Thermal paper can only be used in a thermal printer since it can only bear images when it is subjected to heat. So, the printer does not need ink as does other types printer with ordinary paper.
Other than the fact that thermal paper does not require ink and other associated accessories to print images, you get more benefits for choosing thermal paper.
Not all thermal paper is waterproof. However, thermal paper has a higher water resistance than ordinary paper, even when its not waterproof.
You can print waterproof images on thermal paper, which is resistant to tears, smudging, and light scuffing. If your business needs are such that you want waterproof thermal print-outs, you can buy them from manufacturers and suppliers. You can place your order if you want it customized for you.
Thermal paper can also be scratch and chemical-resistant. But such thermal papers are expensive and highly durable. They are used for high-definition images that need to be archived for many years as historical references.
You may have come across thermal receipts whose print is faded and not very easy to read. Some may be very new, while others may have taken time. At the onset, its important to know that thermal receipts can portray their print for at least seven to ten years without fading.
So, which factors influence thermal receipts to fade?
Thermal paper quality
Thin thermal paper prints fade easily compared to thick thermal paper images. Some may take a few months, and they lose their prints.
Its important to note that some transaction receipts dont require longevity. They can serve you well if you dont need to keep their records for long. These thin thermal receipts are cheaper compared to the thicker ones.
Storage conditions
The storage conditions may influence the fast fading of receipts. If your thermal receipts are exposed to moisture, light, heat, and chemical agents, their images may be highly compromised. The same applies to the storage of unused thermal paper rolls.
Make sure you store your receipts or thermal paper rolls far from elements of weather that affect them even when they are thick and waterproof quality. You are better off investing in a secure and high-end storage facility than regretting losses due to lost information.
Structural make-up of the thermal paper
Thermal papers without the topcoat may fade faster than those with this layer. This topcoat layer enhances the longevity and quality of thermal paper images.
Insist on buying thermal paper with a topcoat layer for long-lasting prints and images. This type of paper may cost you more, but its worth it.
The printer head condition
The thermal printer head may be dusty or defective. This condition will mean that your printer is not efficient in releasing heat on the thermal paper. The net effect will be producing a faded receipt.
Clean your printer head regularly by wiping it. If it is defective, seek some technical assistance to restore it to order.
Compatibility of thermal paper and the printer
As earlier discussed, the heat sensitivity of the thermal paper should be inversely proportional to that of the thermal printer. When your thermal paper heat sensitivity is low, the printers thermal output should be high for effective and quality images.
Where the opposite is true, for instance, the images will fade when both the printer and the thermal paper rate are low on thermal sensitivity. Make sure your thermal paper rolls are the inverse of your thermal printer. You can read your printer manual for more information on the best paper.
Emphatically yes! There are various ways in which you can recover your documents. Such include:
BPA and other phenols make it difficult to clean them off thermal papers. These chemicals make thermal paper difficult to decompose. These chemical elements make it impossible to recycle thermal paper healthily.
Unlike regular paper, thermal paper is coated with chemicals and dyes. When subjected to heat, the dyes react to the chemicals leading to a colored form that portrays the desired image. The colored form is occasionally red or blue, but it is typically black.
Thermal paper is your answer to your daily printing needs despite the size of your business and the industry you are involved in. The key to good quality thermal paper is credible and trusted manufacturers.
We guarantee quality thermal papers, and we also deal with good thermal paper slitters. You are well informed to make the right choices for your business growth and innovation.
Make your business the joy of your customers with good quality thermal paper from jota machinery.
If you want to learn more, please visit our website paper roll wrapping machine.
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