Metal Briquette Machine Guideline

Why make metal briquette

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Traditional maching process, due to imperfect technology, designers design products in the processing of a large number of iron chips, steel swarf, copper swarf, etc., in order to save costs and reduce waste and environmental protection, the recycling of the waste chips is of great significance.

With the development of global industry, the demand for steel has increased significantly, and a large number of metal chips are inevitable in the production process. Many factories do not pay enough attention to the treatment of metal chips, so many of them will accumulate. These chips, like iron waste, when exposed to the natural environment, will be easy to be corroded, the corrosion of iron filings reuse processing process is more complicated, and waste a lot of energy.

The amount of these metal chips are very large, their shape leads to occupying a lot of space when stored. During the processing such chips will be stained with a large amount of oil and coolant, simple processing will cause debris to scatter, and a certain amount of waste chips by briquetting to form a briquette that is convenient for storage management, which is more space-saving in the storage of these swarves, but also plays a certain protective role, reduces environmental pollution, and reduces unnecessary complex processes when reusing.

What is a metal briquette machine

Metal briquette machine presses the metal waste under high pressure into a briquette form. Normally it is used to reduce the storage cost as well as the conversion ratio in the furnace for metal recycling. The study shows the energy cost to get metal from metal recycling is only 50-90% by using raw minerals. Also, this will help to reduce the exhaust on the metal manufacturing process.

Energy consumption from recycling compare to use raw mineral

• Aluminium 95%
• Copper 82%
• Zin 62%
• Pb 73%

The raw material cost takes about 60% in the foundry industry. If you want to own a positive market competitiveness under the same foundry technology, you must find cheaper material, the metal chips is a good substitution. And the briquetting metal brings more economic than directly use metal chips for smelting.  Take iron as an example, the chips&#; value amounts tens of the briquette, so the oxidation ratio is very high and easy to be blown away by the strong wind in the furnace, total the waste ratio is nearly 30%, but if use the briquette, the waste rate is only 5%. this means the metal chips after compress to be briquette, can improve 25% user ratio.

Common metal waste

Aluminium swarf/chips, Cast Iron swarf/chips, Copper swarf/chips, Steel swarf/chips, Stainless Steel swarf/chips, Brass swarf/chips, Titanium swarf/chips,  Nickel swarf/chips, etc.

Material &#; where the metal waste usually comes from

• Scrapped machinery, equipment, metal parts.
• Cutting waste, scrap.
• Discarded metal products in daily life.
• Non-ferrous metal smelting waste, such as iron oxide skin (mill scale), slag, smoke dust.

The raw metal chips requirement

Moisture

No requirement on the moisture. There&#;s no need to worry if your metal chips if with coolants, actually, the metal briquette machine squeezes out harmful coolants from metal shaving, expel up to 99% moisture from the bulk materials.

Size

The feeding size is very important for the briquetting process no matter what kind of briquetter you are using. Small particles very help to make high-quality briquette, with consideration of feeding section and the briquette quality, raw metal chips with size under 30mm is much acceptable.

Use a hydraulic briquetting to briquette the metal chips

The hydraulic briquetting system has a much larger briquette force than other types of briquette machine, long pressure holding time further makes the briquette perfect.

Work with the hydraulic briquetting machine  to compacting your scrap metal, improve your bottom line and reduce waste from industrial turnings, filings, chips, clippings and even metallic dust.

The benefit of making metal briquette

• Briquetting increases the value of you metal chips and turns them into an ongoing income stream.
• Briquetted material helps alleviate any potential cross contamination with other materials.
• Briquettes are almost free of CNC coolant compared with loose metal chips and don&#;t leak coolant during transportation around the factory or en route to the recycler.
• Briquetters eliminate the need for drying racks or centrifugal dryers, removing a costly handling process.
• Transportation, handling and storage costs are lowered as a result of the volume reduction achieved through briquetting.
• Machine briquette counters allow you to accurately monitor the amount of scrap being produced.
• Briquetting your swarf allows a substantially more localised and tidy storage of your scrap, thus reducing your occupational health and safety risks.

A DRI (sponge iron) briquette plant with hydraulic briquetting machine

DRI has ways to deal with including use the hydraulic briquetting system, big silos supplies buffer for final feeding, make the system with single structure, easy for operation. One set of hydraulic briquette machine with capacity too small and usually we join them together for getting a much higher capacity.

Metal briquette from hydraulic briquetting machine

Aluminium

Brass

Iron

Copper

The company is the world’s best copper shredder supplier. We are your one-stop shop for all needs. Our staff are highly-specialized and will help you find the product you need.

Stainless

Nickel

Steel

Find more specification for hydraulic briquetting machine here

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Home » News » Why the Metal Chip Briquetting Machine Can Be Widely Used?

The scrap metal chip briquette machine is the commonly used metal recycling equipment in many industrial fields. For saving and re-using all kinds of metal resources, the automatic metal chips briquetting machine is the necessary machine to choose from.

Why can the metal briquette machine recycle resources?

With the rapid development of machinery manufacturing, real estate and automobile manufacturing in various countries, the demand for metal resources has increased greatly. However, the metal resources in the reserves of the natural resources are insufficient, people over-exploitation and exercise energy consumption make the metal resources greatly wasted.

The circular economy is the best economic model in which we live in harmony with nature, and the comprehensive utilization of resources is an important part of a circular economy. Scrap metal resources mainly include scrap steel, scrap copper, scrap aluminum and scrap zinc, among which scrap steel accounts for more than 90%.

Hydraulic waste metal chips press machine for sale

Most of these scrap metal resources come from processing scrap metal produced in the production process of various industrial and mining enterprises and waste metal resources in social life. But no matter what the scrap metal, through processing, ability to become a qualified metal exercise material. A large amount of metal dust powder can be extruded by the metal briquette machine, forming a regular cylindrical shape, easy to transport and storage.

Metal chip briquetting machine manufacturer

The metal chip press machine is the common equipment to deal with all kinds of metal chips, its processing method is in the room temperature will cast iron, copper, aluminum chips directly pressed into a high-density cylinder.

If the material is a long strip of scrap steel, the scrap steel needs to be broken into powder before pressing. The metal scrap processed by the briquette machine has a general density of more than kg/m³, which can greatly reduce the volume of the scrap, improve the transport capacity and return to the furnace for exercise, and reduce the environmental pollution in the process of transportation.

The automation degree of metal chip press machine is high, the production rate is also high, generally using 160 tons to 500 tons of metal chip press, the production rate in a ton an hour to four tons an hour.

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