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How a chiller differs from a mini-chiller

Author: Geoff

Jul. 15, 2024

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How a chiller differs from a mini-chiller

These days, in order to bring the ambient air to the desired and optimal temperature in the hot seasons of the year, it is necessary to use cooling equipment, one of these important and advanced equipment is chillers. In general, chillers are the heart of any central cooling system that cools the ambient air temperature by lowering the water temperature and making it flow through the coils of cooling equipment such as fan coils and air conditioners. In terms of performance, chillers have compression and absorption types that are produced and supplied on industrial and domestic scales.
Mini chillers are actually small air-cooled chillers that are used in small residential buildings, workshops and small-sized environments. Mini chillers have a capacity of less than 20 tons of refrigeration and are very quiet. These devices are usually installed on the terrace or roof of the building and are used in units that want to have independent cooling. The most widely used type of mini chillers are scroll air-cooled mini chillers, which are completely similar to compression chillers and operate on the basis of the compression refrigeration cycle, and in a closed circuit, they cool the water of the refrigeration system of each unit.
Chiller and mini chiller both have similar functions and components (compressor, evaporator, condenser, expansion valve, and refrigerant), but they have differences.

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The difference between chiller and mini chiller in terms of refrigeration capacity or tonnage

The most important difference between an air cooled chiller and a mini chiller is their cooling capacity. Most mini chillers have a capacity of up to 10 tons of refrigeration, while the capacity of chillers is 10 tons of refrigeration and above. Mini chillers are usually used in small to medium size buildings and central chillers are used in large sizes and buildings.

The difference between compression chillers and mini chillers in the compressor type

Since scroll type compressors are used in smaller capacities, scroll type (sometimes rotary) compressors are usually used in mini chillers due to their smaller tonnage, which have very high efficiency and longer life. . But in compression chillers, due to the high tonnage of the device, usually piston, screw, scroll compressors and in some cases centrifugal compressors are used, which are selected according to the needs of each project.

The difference between chiller and mini chiller is in the type of condenser

As you know, condensers are divided into two types of air cooled (air) and water cooled (water). Refrigerant in water condensers is cooled by cooling tower water, and in air condensers by ventilation fan. Therefore, in air-cooled compression chillers (air chillers) whose condenser is air-type, there is no need for a cooling tower and there is no water consumption in them, but water-cooled compression chillers (water chillers) have a water condenser and are connected to the cooling tower. needs.
Since mini chillers are a type of air-cooled compression chillers, they have air condensers that do not use water. For this reason, mini chillers should be placed outside the building.

The difference in the components of chiller and mini chiller

The constituent parts of air compression chillers and mini chillers are very similar to each other, except that the cold water pump and expansion source of the compression chiller are installed independently. While in the mini chiller, the water pump and the expansion source are integrated and installed inside the mini chiller itself.
Also, chillers have more accessories that affect their size and price. For example, a cooling tower is needed in a central water compression chiller, while mini chillers do not use a cooling tower, which increases the price of chillers compared to mini chillers.

The difference between chiller and mini chiller in electricity consumption

When comparing the amount of electricity consumption of chillers and mini chillers, the cooling capacity and electricity consumption of the total of mini chillers used in the building should be considered. In this case, the electricity consumption of a set of mini chillers of all units (with equivalent capacity) is more than the electricity consumption of a central chiller in the building.

The difference in how to connect the chiller and mini chiller to the air conditioner and fan coil

The difference between chiller and mini chiller is the way they are connected to the cooling coil of the air conditioner and the fan coil. As you know, cold or hot air is distributed in two ways in the building. In the first method, an air conditioner is installed centrally and its air is transferred to different units in a building through a channel. In the second method, a fan coil is installed in every room of the hall or part of the building. Water cooled by a chiller or mini chiller (or hot water by a package or boiler) is sent to the air conditioner coil or fan coil with a pump and it circulates in the coil until the fan blows air from the coil to create cool air inside the building. to provide
There is another type of system called DX coil. In the system equipped with DX coil, there is no water in the cooling circuit and the refrigerant itself is directly connected (through piping) to the air conditioner or fan coil (such as the evaporator of splits). If the chiller and air conditioner are connected in this way, it is called a package unit.

Possibility of continuous use of chiller and mini chiller

If several mini-chillers are used in a building, if one device fails, other devices will be used, and in fact, the failure of one device will not mean that the entire refrigeration system will be suspended. But if the circuit of a central chiller fails, the cooling of the entire building will face problems.
It is worth noting that due to the use of several compressors in chillers, the possibility of their failure is very low.

Important note: For an approximate estimate of the refrigeration capacity required in each unit or building (in relatively mild weather conditions such as Tehran, Karaj, Mashhad, Isfahan, Sulaymaniyah, Erbil, Kirkuk, Aleppo, Latakia, Kabul, Beirut, Mazar-e-Sharif, etc. ), you can consider about 4 tons of refrigeration capacity per 100 square meters of infrastructure. This approximate estimate is regardless of the type of equipment selected such as central chiller (water or air), mini chiller or even the use of split ducts and splits.

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final word

In this article, we tried to compare chiller and mini chiller. You can visit the site of Dematajhiz specialized collection (the first and most reliable specialized collection in the field of building installation equipment and all ventilation devices) to view and compare all types of chillers and mini chillers with different brands and capacities, as well as to know their updated prices. Please refer to Mhabib since and having 3 valid business licenses.
You can contact the heating equipment sales experts during office hours to get more information and advice.

Related Articles

In order to get more information, it is recommended to read the articles related to the mini chiller capacity calculation article.

THE DIFFERENCE BETWEEN A CHILLER AND A COOLING TOWER
CHILLER OF COOLING TOWER
MINI CHILLER DIMENSIONS

MINI CHILLER POWER CONSUMPTION
THE DIFFERENCE BETWEEN ABSORPTION AND COMPRESSION CHILLERS

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Mini - 500W Recirculating Chiller

Overview

The Mini series:   

The M-series range of chillers are the smallest and most advanced units produced by ATC.  With a small footprint (similar to a desktop PC), and variable speed fan and compressor the Mini is ideal for the laboratory, where noise and space are concerns.

Designed to replace the popular KT series, the Mini combines excellent cooling performance with a 24VDC internal circuit.  This means that the M-series of chillers is both incredibly energy efficient, and suitable for any power supply (90-240V, 50/60Hz)

Not limited to the laboratory, the robust steel enclosure means that the Mini are also suitable for industrial applications, like cooling lasers.  

Using a sophisticated touch screen controller the Mini is capable of maintaining temperature stability of less than +/-0.1oC.

The ecoMini provides precise and adjustable cooling power, but without set point control.  This makes them a very cost effective, but reliable solution.  

 

Applications: Bioreactors,  Electron microscopes,  Lasers,  Automation systems,  Vacuum pumps,  Rotary evaporators,  Electrophoresis, water baths, 

Specifications

Download the full spec sheet here

 

 

 

 

 

 

Cooling capacity
(setpoint 20°C, ambient 20°C) 

0.5kW

 

0.5kW

 

Administrative Data

          CAD assembly dwg no.   MA485   MA298   ATC 'common' name
  EcoMini   Mini   ATC new model name   EMU   MU       EMU   MU
      EML
  ML
      EML   ML
              

Physical attributes

          Physical dimensions (LxWxH) (mm)   435 x 180 x 380   435 x 180 x 380   Weight (kg)   Dry 20kg, wet 21kg   Dry 20kg, wet 21kg   Noise level (dB(A))    64dB(A) (optional manual adjustment)   35-64dB(A) (auto fan speed control)   Toolless access   No   No               

Temperature control attributes

          Temperature range (standard)   +4°C to +35°C (setpoint dependent on load)
  +4°C to +35°C   Temperature range (extended)
  -10°C to +35°C
  -10°C to +35°C   Control method   Continuous running, duty settable   PID       Low temp fridge cutoff       Temperature stability (with constant load)   ±0.1°C
  ±0.1°C   Settable temperature resolution   N/A   0.1°C
  Maximum THR (Total Heat Rejection)
  850W
  850W   Ambient air temperature range
  +35°C
  +35°C              

Water circuit attributes

          System volume (L)   0.64   0.64   Pump Options
  PC3, P7   PC3, P7   Pressure control (settable pressure relief valve)   N/A
  N/A
  Standard fittings   Pushfit 12mm   Pushfit 12mm 
  Standard chemical compatibility   Hexid Fluid, Tap Water, Propylene Glycol, DI-water   Hexid Fluid, Tap Water, Propylene Glycol, DI-water
             

Electrical attributes

          (24Vdc, +V, 0V, E) L-spec   Available, 20A max draw (500W)
  Available, 20A max draw (500W)   (90-264Vac, 1/2, 50-60Hz) U-spec   Available, 2A@115Vac, 1A@230Vac, L+N+E or L1+L2+E   Available, 2A@115Vac, 1A@230Vac, L+N+E or L1+L2+E
  Overcurrent fault-cleared restart mode   Automatic   Automatic              

Safety and fault indicator

          1st party approvals   CE   CE   3rd party approvals
  TBC   UL-1           CAN/CSA-C22.2           FCC CFR47 Part 15 Subpart B
          IEC-6-4: +A1:
          IEC-6-2:
          IEC-3-2:
          IEC-3-3:
  Empty fluid reservoir alarm   Not fitted   Visual, Touchscreen controller GUI
  Half-full fluid reservoir indicator
  Not fitted
  Visual, Touchscreen controller GUI   Full fluid reservoir indicator
  Not fitted
  Visual, Touchscreen controller GUI
  Low fluid flow alarm   Not fitted   Optional flowmeter
  Temperature out of range alarm   Not fitted   Visual, Touchscreen controller GUI
  Compressor HP switch   Standard, via compressor control PCB   Standard, via compressor control PCB   Motor thermal overload
  Not fitted
  Fused   Emergency off   Standard, via fuse   Standard, via Fuse
  Warranty options   2  year parts, 1 year labour   2  year parts, 1 year labour
      Enhanced warranty options   Enhanced warranty options 
   Interlock restored, restart mode    Automatic   Automatic
             

Options available

          Low temperature pack; SA   Available, to -10°C   Available, to -10°C   High temperature pack; SA   -   Available, to +65°C   Water cooled KT; SA   Available
  Available   Water cooled K1; SA
  -   -   Water cooled K4/K6/K9/K12; SA
  -   -   Water cooled K3; SA
  -   -   Non-return solenoid pack; SA   - ` -   High temperature water circuit w/o heater; SA   -   -   Low flow alarm (KT); SA   Available
  Available   Onboard RS485 data protocol; SA   -   Available   Standard VFC set; SA   Available
  Available   In-line Deionising cartridge and fittings; SA   Available   Available   Stainless non-return solenoid valve; SA
  Available   Available   Castors to replace rubber feet; SA   -   -   CPC quick release connectors; SA   Available; CPC quick connect 3/8" or 1/2"   Available; CPC quick connect 3/8" or 1/2"   Installation kit; SA   Available   Available   Stainless steel pump and fittings; SA
   -   -   KT filter kit; SA   -   -   Mod for outdoor use; SA
  -   -   Particulate filter; SA   Available   Available   Flow meter pack; SA
  Available, pulses per litre output on D connector   Available   Fan speed control (on/off); SA
  -   -   Fan speed control (proportional); SA
  Available, manual adjust for noise only   -   Flow meter pack output to RS485; SA
  -   -   Seismic mounts; SA    -   -   In-line UV decontamination; SA   Available   Available   External manifold (2-way); SA   Available
  Available   External manifold (3-way); SA
  Available   Available   External manifold (4-way); SA
  Available   Available   External manifold (5-way); SA
  Available   Available   External manifold (6-way); SA
  Available   Available   External manifold (7-way); SA
  Available   Available   External manifold (8-way); SA
  Available   Available   External manifold (9-way); SA   Available   Available   External manifold (10-way); SA
  Available   Available   Fluid adapters; SA
  Available
  Available
             

Please contact us for further details on this chiller range.

M-Series Cooling Capacity

Want more information on Temperature Sensitive Chillers? Feel free to contact us.

Additional reading:
10 Things You Need to Know About Chiller Systems
Condenser Installation: Pros and Cons vs. DIY Approaches
Exploring the Different Types of Condensers
10 Questions You Should Know about Ways to Optimize Energy Efficiency in Your Home
How Cold Storage Innovations Are Shaping Sustainability?
How Do Mitsubishi Ductless Systems Work?
How Industrial Water Coolers Improve Workplace Productivity?

0.5kW Cooling Capacity

 

Mini

The Mini is the most sophisticated and energy efficient chiller ATC have produced. 

Designed to replace the KT range, the Mini combines excellent cooling performance, a smaller footprint and new touchscreen controller.  As all of the internals run on 24 volts, the unit is incredible energy efficient and suitable for use all over the world.  The low noise variable speed fans make the Mini whisper quiet and the perfect addition to your laboratory or workplace. 

500W cooling capacity, more powerful than the KT with a set point of 20°C and at an ambient of 20°C  

&#; Set temperature range of -10°C to +60°C

&#; A touchscreen interface

&#; Universal 90-260 VAC input voltage and 50/60Hz input frequency suitable for use all over the world

&#; Variable speed compressor and fan

&#; More energy efficient can better control noise

&#; Whisper quiet

&#; 41% smaller than the KT range- a similar size to a desktop PC

&#; Consumes 20% of power of the previous version (KT)

&#; Overhauled refrigeration system, using a variable speed compressor

&#; Continual adjustment of refrigerant mass flow rate to control duty

&#; Water System constructed from 12mm push fit fittings

&#; High degree of serviceability with limited need for specialist tools

&#; Options for both high and low pressure pumps

&#; USB port for downloading system data

&#; Remote diagnosis of faults

&#; Loading software updates

&#; Uploading set point against time programs

&#; Downloading system performance data

&#; Whisper quiet in operation

Download the Mini brochure here

ecoMini

The ecoMini has been designed to supersede the successful KTR range of chillers.  Originally designed for cooling turbo pumps, the ecoMini and KTR chillers are ideal where excess heat has to be removed efficiently and quietly.

The ecoMini lacks a PID controller, but has an adjustable rate of cooling so that you can achieve your required temperature.  An LCD display shows the temperature the chiller is achieving.

500W cooling capacity, more powerful than the KT

 &#; Adjustable rate of cooling

&#; LCD interface

&#; Universal 90-260 VAC input voltage and 50/60Hz input frequency suitable for use all over the world

&#; Variable speed compressor and fan

&#; More energy efficient can better control noise

&#; Whisper quiet

&#; 41% smaller than the KT range- a similar size to a desktop PC

&#; Consumes 20% of power of the previous version (KT)

&#; Overhauled refrigeration system, using a variable speed compressor

&#; Water System constructed from 12mm push fit fittings

&#; High degree of serviceability with limited need for specialist tools

&#; Options for both high and low pressure pumps

&#; USB port for downloading system data

&#; Remote diagnosis of faults&#; Loading software updates

&#; Uploading set point against time programs

&#; Downloading system performance data&#; Whisper quiet in operation

Downloads

Technical Brochures

    Mini Recirculating Chiller Brochure Download PDF Precision Recirculating Chillers Brochure Download PDF 

Distributors

For more information, please visit How a Water Chiller Works.

Additional reading:
What Are the Two Basic Categories of Chillers?
Understanding Condenser Units in Refrigeration Systems
Exploring Various Types of Condensers in AC Systems
Exploring Types of Condensers in AC Systems
The Best Places to Buy air cooled condensing units exporter Online and In-Store
How to Ensure Effective Screw Chiller Maintenance?
Screw Chiller Maintenance vs. Total Operational Failure: Choose Wisely!

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