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)Flat pouch packaging offers a flexible, reliable, and convenient packaging solution. But choosing the best sachet pack can be a daunting task. Thats why todays guide will answer all the questions youve been asking about flat pouch packaging.
Flat pouch packaging, as the name suggests, has 2 or more sealed sides with additional features to make them more convenient to use. Flat pouch packaging is also suitable for sample packs or limited/single serving sizes. Essentially, it can be used to package smaller quantities of products.
There are many flat pouch packaging options. A variety of flat pouch packaging varies based on factors such as additional features, lamination process, product preference, and selected materials. Some of the flat pouch packaging types available in the market are:
Brand owners often have specific requirements for manufacturing companies as to what characteristics their flat pouch packaging should have. These features increase the user-friendliness of the flat pouch packaging and make it compatible with its products. When people buy products, they look for those that come in great packaging. Some features of flat pouch packaging include:
Absolutely. Flat pouch packs are 100% food safe as they are BPA-free. The sachet packaging is also made of high-quality hygienic materials. The flat pouch packaging is printed with high-quality ink, which is safe and reliable.
You can get flat pouch packaging that suits your requirements and the products to be packed. For flat pouch packaging, the following design styles are recommended:
The best design style for flat pouch packaging is the three-sided seal design. It has a single-sided clear panel for displaying your products. Flat pouch packaging is sealed on three sides. This design style makes flat pouch packaging suitable for vacuum sealing.
Center seal design styles are available for flat pouch packaging. This design provides a strong seal for flat pouch packaging on the center back. This design protects the product from:
Yes, they have. Flat pouch packaging companies provide labeling services to their customers. The company has semi-automatic machines for self-adhesive label application. The machines are equipped with a variety of pouch packaging and label sizes, allowing companies to easily meet their customers labeling needs. Using company technology, labels are applied with low waste rates and high precision. As a result, there is limited flat pouch packaging waste due to inaccurate label placement.
Flat pouch packaging needs additional features to improve its ability to store products and make them easy to use. The type of additional features included in the flat pouch packaging depends on the customers requirements. Some additional features are:
This feature makes flat pouch packaging ideal for point-of-sale merchandise. It is used to hang flat pouch packs while on display so that customers can easily notice them
This feature applies to their coffee products. Coffee products tend to release gas, which can cause the flat pouch package to burst if left in the package. The vent valve helps release these gases and prevents oxygen from entering the package. It helps to ventilate the flat pouch packaging when placed in the microwave. The steam generated when reheating the package passes through the ventilation holes.
The tear opening allows for easy and clean tearing of the flat pouch packaging for single-use flat pouch packaging.
This feature facilitates easy tear/open-controlled tear propagation while maintaining barrier properties and package strength. It is a straight silhouette and can be zipped as well as resealed. It helps with moisture release for fresh produce, burst protection during transport, and controlled airflow.
This feature allows a sneak peek at the package to see whats in it. It is usually a transparent material with a plastic film to protect the product from UV rays.
This feature helps prevent injuries caused by using packages with sharp corners.
Die-cut shapes provide structural advantages, such as preventing stress cracking or providing additional stability. It further adds convenience by making flat pouch packaging easier to use. It also strengthens the companys brand.
Flat pouch packaging comes in a variety of customizable options. You can customize printing, materials, resealable features, additional features, stamp styles, and sizes. Flat bottom pouches are a type of flexible packaging that provides stability due to their flat rectangular base and gusseted sides, allowing for more volume. Its gonna be a little different.
The material selected is based on the customers packaging needs. Flat pouch packaging is made of food-grade solvent-free packaging material. Customers can choose from craft paper, foil lamination, metalized film, or clear film.
The size of the flat pouch packaging depends on the amount of product the customer wishes to store. Packs can be small, medium, large, or custom sized.
Flat pouch packaging has integrated additional functions to increase its functionality and user-friendliness. These features may include hanging holes, rips, valves, etc.
The customer chooses the best printing process and ink. Printing options depend on the customers requirements and designs. Generally, the choice is based on cost, quality, ink, and color quantity.
Flat pouch packaging can have a slider or press-to-close zippers. The slider is easy to open and convenient, while the zipper is economical.
Flat pouch packaging can be designed with either a center seal or a three-sided seal. Depending on the product, customers can choose from a variety of options. A flat pouch packaging can be customized in these ways.
The cost of flat pouch packaging is affordable. The cost of flat pouch packaging is relatively low because it uses less material to make. The raw materials used to make the pouches are also inexpensive and readily available. Packaging is produced in bulk so there are economies of scale. In addition, the overall production cost of flat pouch packaging is lower due to the low labor costs and the equipment used.
It is not like carton packaging that costs more materials and costs. For example, I have a friend who is a corrugated box manufacturer. His corrugated boxes need to be produced using corrugated box machines. However, the price of corrugated box machine equipment may be as high as hundreds of thousands of dollars per unit. So his production cost is high.
Flat pouch packaging is suitable for products with fast turnover. Some of the products packaged in flat pouches are:
When you decide to buy flat pouch packaging for your product, you have to make sure its the right one. Some factors to consider before purchasing flat pouch packaging are:
The type of flat pouch packaging you choose should reflect the amount you are willing to pay. Due to its added features, custom flat pouch packaging costs more than standard flat pouch packaging. Additional features may include more materials or features, which translates into higher costs.
Flat pouch packaging can be made from a variety of materials. These range from natural and compostable materials such as craft paper to recycled materials such as plastic polymers and metal foils. Different materials also have various properties that improve the functionality of flat pouch packaging and make them suitable for packaging products.
Flat pouch packaging must be designed to fit the product being packaged. It must also provide enough space for branding purposes. Designs can be 3 side seal or center seal design styles.
One should determine whether a flat pouch packaging solution is suitable for packaging their target product. Flat pouch packaging is versatile and can be used to package a wide range of products.
Flat pouch packaging comes in different sizes; bags can be small, medium, large, or custom sized. The number of products a customer intends to pack in their flat pouch pack determines the size of the pack. If customers intend to pack a small amount of product, they will buy the small-size flat pouch packaging and vice versa.
You can use different sealing options to seal the face and sides of your flat pouch packaging. Some available sealing options are:
A heat seal is required to seal the flat pouch packaging. It involves the use of a heat sealer that generates the heat needed to seal the package. Use sufficient pressure to press the heat sealer against the surface of the material film.
While vacuum sealing is not often used as a sealing option for flat pouch packaging, it can be used. Vacuum sealing requires nitrogen gas to be introduced into the bag to remove any oxygen. Vacuum sealing is done using a chamber vacuum sealer.
Yes, they are. Pet food packaged in flat pouches has excellent barrier properties against pests They pack fish food, bird food, and food for dogs and cats separately. In addition, they meet FDA requirements for food-grade packaging.
The materials used to make flat pouch packaging must meet the requirements of European and American food contact regulations. They also comply with EN and ASTM D. These materials offer excellent oxygen and moisture barrier properties, freeze safety, heat/vacuum sealing, exceptional strength, and more. They depend on the product to be packaged as well as the customers preference. Flat pouch packaging is made from materials such as:
It is a 100% compostable material. It can be recycled, so it is environmentally friendly. It complies with FDA requirements for direct food contact Craft paper provides a good barrier to protect the product from oxygen, UV rays, moisture, chemicals, etc. Since craft paper is odorless, it will not impair the taste of edible products when used to package products.
This material is highly recyclable. It is responsible for the lightweight properties of the flat pouch packaging. It is stiff and has a high tensile strength, giving the bag stability.
This material provides a complete barrier against oxygen, moisture, pests, and punctures. It protects products from extreme temperatures and is therefore used to package microwavable products. It helps to prolong the shelf life of the product i.e. in terms of taste and smell of the product
VMPET has high barrier properties and costs less than aluminum foil. It has a bright metallic effect. It also has an excellent aroma, light, and moisture barrier.
PET has moderate oxygen and high moisture resistance. PET is used to make the surface and laminate layers of flat pouch packaging.
Nylon material is suitable for flat pouch packaging because of its high-temperature end-use. Has good vacuum retention and sealing. Nylon is suitable for barrier and printing layers in flat pouch packaging.
Of course. Flat pouch packages are sealed on different sides with heat and pressure. Reinforcement helps prevent packaging from breaking or leaking. To ensure the packaging is leak-proof, a leak test is performed during the manufacturing process. Leak testing focuses on whether the selected material will prevent leakage. Likewise, you can use a water bath test to determine the likelihood of a flat pouch package leaking. The test involves placing the sachet package under water and applying pressure to it until it leaks.
Flat pouch packaging comes in different colors so customers can choose from a wide range of colors to suit their products. Some available color options for flat pouch packaging are:
Yes, flat pouch packaging is reusable. After first use, wash the sachet packaging in hot water and allow it to dry. After drying, the sachets are used to package other products and closed with a zipper. Dry flat pouch packaging ensures that the product is protected from moisture or water. However, if the flat pouch package is torn using the tear opening, it cannot be used to package other products.
Although stand-up pouches and flat pouches are both flexible packaging solutions, there are differences between them. The two packages differ in the following ways:
Flat pouch packaging offers an excellent solution for cost-effective packaging. Compared with stand-up pouches, flat pouch packaging is relatively simple to design and manufacture. Although the design and manufacture of stand-up pouches are not complicated, they are more involved than flat pouch packaging. Flat pouch packaging is available in different sizes and materials and can be customized to fit any type of application or product. This package is usually hermetically sealed, providing a protected environment for the packaged product and showing evidence of tampering.
Due to its simplicity, it is suitable for fast-moving goods. Stand-up pouches are simple and easy to make, while flat pouches are the simplest packaging solution. Because of this capability, it is suitable for quick turnaround products and can be hung on a display using the hanging hole add-on. Stand-up pouches can be used for retail products, but are not as effective for fast-turnover products. The differences between the two packaging solutions are limited because they are flexible packaging types. They also have additional features that improve their functionality and user-friendliness.
FDA-approved grade materials make packaging solutions safe and secure. They also make the graphics extra vibrant With the FDA Approved Mark, consumers can be assured of the safety and quality of their flat pouch packaged products.
Dimensions come in a variety of sizes and can be used to pack large and small portions for storage. Flat pouch packages are available in small, medium, large, or custom sizes. Flat pouch packaging can be 6-5/8 wide x 10-5/8 high.
Yes, they are. Inks used for printing on flat pouch packaging are environmentally friendly and safe. Since the flat pouch packaging is reusable, there is limited waste release into the environment. Flat pouch packages are made in small sizes so they require fewer tracks to transport and store. Using fewer trucks results in burning fewer fossil fuels and limiting greenhouse gas emissions into the environment. Using compostable and recyclable materials to create flat pouch packaging reduces your overall carbon footprint.
The minimum order quantity for flat pouch packaging is 10,000 pieces.
Flat pouch packaging manufacturers conduct quality checks and controls on their packaging solutions to ensure their safety and high quality. Each flat pouch package must comply with international packaging safety standards. The manufacturer conducts inspections on the design, material, and overall quality of the flat pouch packaging. Some of the tests that manufacturers perform to control quality include:
As you can see, there are many aspects to consider before importing flat pouch packaging from China. However, with this information, you can easily choose the flat pouch that suits all your packaging requirements. For more information on bags, please contact our sales team today.
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Are you new to the world of product packaging? If that's the case, there are many things to think about and learn. Choosing your best packaging match is one of the most important things at this stage.
When it comes to packaging a product, if you are looking at ordering custom pouches, for example, you must choose the one that best suits your product's properties and format. Before you make a final decision and shell out your budget, take the time to research the available options.
In this article, we go through the different types of custom packaging. If you still can't make an informed decision on which one is best for you, we're here to help you sort things out.
Some people think "pouches" are always smaller than "bags" and use terms based on that. For our discussion, we use "pouch" and "bag" interchangeably since we can produce larger pouches for heavier or bulkier products.
A flexible pouch is a single-use bag typically made of plastic, metal/foil, and sometimes, paper. These flexible packaging bags are widely found on store shelves worldwide and can hold various products, from snacks to industrial chemicals.
Flexible pouches have become increasingly popular in food production in recent years. They're popular because they can be made resealable and are more eco-friendly and less expensive than their cardboard, metal, and glass counterparts.
Custom packaging pouches are retail containers for everything from energy drinks to cereal. They have a considerably lower environmental impact and take up much less room in our dumpsters than the above-mentioned alternative packaging materials.
Custom pouches and custom bags have recently become popular in the commercial hemp and legal cannabis industries as packaging receptacles for whole flower marijuana and hemp products.
We can print and finish flexible pouches with different shapes and styles. Some popular pouch names corresponding to pouch styles and formats are:
We mentioned the term "gusset" with the flat bottom pouch. Gussets are extra folds added to a custom pouch or bag's side or bottom seams, and they act as extensions to add more holding capacity to your pouch. Think more breadth and depth.
They're fantastic because this extra material makes pouches expandable and form-fit to any product (and perfect for bulkier contents). Besides adding lots of interior room, gussets make your packaging easier to transport and display since they're thinner and more collapsible than boxes.
Gussets also distribute the stress created by the contents' weight, making the pouch stronger by strengthening its joints. You might have heard the term "gusset bag" and don't understand what that is. Let's get right to it.
A gusset bag or gusseted pouch is a custom pouch style that can either have a gusset built into the bottom or built at both sides of the pouch.
Side gusset pouches feature gussets on the right and left sides, with flat front and rear panels. The panels serve as printing real estate for branding, imagery, nutritional information, and other graphic art aesthetics.
Bottom gusset pouches are heftier and typically hold more product than side gusset pouches. Since they only have one gusset, bottom gusseted pouches have more size and shape options than side gusseted pouches. This feature allows for a more dynamic design in its overall appearance.
If you want to learn more, please visit our website HaiPak.
*Stand-up pouches are one of the most common forms of flexible pouches on the current market, and many people are more familiar with them. However, they might not be the ideal option for your packaging requirements.
We'll go over the various types of flexible packaging bags on the market today and explain why certain variants are more suited for specific products than others.
Stand-up pouches are quite a popular and widely available type of flexible pouch. Stand-up pouches got their name because they do exactly that: they stand up! You've definitely seen these resealable cereal bags in your local grocery store.
These packaging pouches have tops that typically have a "tear-off" tab. Once detached, this feature allows the package to be sealed and reopened as required until the user has consumed all of the contents within.
They generally include a plastic zip-lock underneath the tear-off tab so that users may reseal them. Like those seen on plastic water bottles, a stand-up pouch has a plastic cap used for packaging liquid products.
There is an oval-shaped pocket beneath the pouch base whose circumference functions as a support for the bag allowing it to "stand up." When you place the bag on a flat surface, it stands up.
The semi-oval groove on each side results in a square or rectangular-shaped base. These features enable the pouch to stand up differently from typical stand-up pouches.
If you're aiming for a cost-effective and environmentally sustainable flexible packaging solution, stand-up pouches could be the way to go. Furthermore, your customers will find stand-up pouches appealing since they can be personalized and printed with vivid color, edge-to-edge designs, and images.
You've probably seen a lay-flat pouch that takes the usual form of a three-sided seal pouch. This pouch type has two metal foil pieces or one metal foil and one transparent plastic side. We can also use paper as one of its layers for other product applications. On the three sides, the two sheets of material are heat-sealed together.
A lay flat pouch top or bottom is left open for filling, and we finish off this pouch with a tear-away flap. This type of opening makes it simple for the customer to open the bag.
Hang holes and resealable zippers, similar to those seen on stand-up pouches, can be added to three side seal pouches. Three-side seal pouches may be suitable for those seeking a durable pouch with a transparent window that allows the consumer to view the goods inside and easy opening through a rip-away lid.
A flat bottom pouch is a five-sided, stand-up bag with a flat rectangular-shaped bottom and a top seal.
Always built with two side gussets additional side material that resembles pleats flat bottom pouches are a favorite among specialty coffee roasters due to their versatility, durability, and cost-effectiveness.
Flat bottom pouches are most commonly constructed using aluminum, kraft paper, or LDPE. Some people prefer to combine two or more layers of these for increased durability or for aesthetics.
Specialty coffee roasters can also incorporate add-on features such as degassing valves or zippers to maximize their products freshness, flavor, and aroma.
They are a great choice for businesses that want their products to stand out in a sea of similar products. This is because they have five printable panels on which brands can display their product details, directions of use, and other branding elements.
They can be customized with various designs, colors, and finishes, allowing brands to interact with their consumers through professional, commercial branding assets.
The well-known stand up pouch is now widely available and has become a revolutionary solution for more convenient and functional product packaging. So, how can you get your product to capture your customers interest if yours is just another similar pouch among a slew of others?
For creative and markedly novel branding , the diecut pouch is the answer. Diecut pouches are irregularly shaped stand up bags also known as shaped pouches. With the shaped pouch, you can choose different package designs based on your product specifications to enrich your customers experience as well as the appearance and feel of your product.
Diecut pouches can accommodate various additional features such as zippers and spouts. They have been and are being used successfully for memorable packaging concepts for beverages, pharmaceuticals, and nutritional supplements.
Pillow pouches have been around for a long time and are one of the most popular forms of flexible pouches on the market. This is also a type of lay-flat pouch.
Single-serve snacks such as crackers, chips, candies, single-serve coffee, and other small-serving foods have been packaged this way for decades.
Many businesses in the food sector, especially those that package snack items such as crackers and confectionery, use them since they are among the cheapest and simple pouches currently available.
We find heat seals on the top and bottom of this pouch. A central seal goes along the back of the pillow and has a small flap that runs vertically from the top to the bottom seal. A tiny die-cut oval shape is on the top seal of particular pillow pouches, which enables them to be hung and displayed on metal pegs in a store.
Customers often unzip these pouches by pushing the two flat edges in opposing directions. The top seal generally opens, allowing for simple snacking of the food inside. This approach can result in jagged tears or difficulties opening the pouch. Some customers opt to take the top seal off since it is more convenient.
If you're looking for a simple, proven effective, ecologically friendly packaging option that's also inexpensive and well-known in the industry, pillow pouches could be a suitable fit.
Liquid packaging is a cumbersome process, and pouches are an excellent storage and packaging choice for both companies and consumers. There are various reasons why you should use pouches to package liquid products. Take a look at this:
These types of pouches come in various shapes and sizes, each designed particularly for liquid packing. Liquid pouches can be three-side seal, stand-up, dual-component, or burst pouches.
Burst pouches are generally 100 percent transparent, intended to hold non-edible liquids and powders in industrial settings. Burst pouches with two or more linked and seal-separated pouches are known as dual-component pouches. These containers hold a combination of industrial liquids or powders that are required for specialized purposes.
Liquid pouches are an excellent option for storing liquids, and they are less expensive and have a lesser environmental impact than standard glass and rigid plastic drink containers.
Apart from its distinctive functional value, we can print edge to edge with eye-catching branding features guaranteed to attract the customer's attention. On top of that, like all other flexible packaging options, they are more ecologically sustainable.
Rigid means "unable to bend or be pressed out of shape; not flexible," according to the strict definition of the word. Rigid packaging is recognized for its fixed dimensions and provides structural support for products.
Common rigid packaging materials include plastic containers, glass jars, paperboard boxes, aluminum cans, and corrugated cardboard.
Rigid packaging is popular with laundry detergents, cereal, soup, and alcohol packaging. Consumers usually expect this standard packaging format for the goods mentioned above.
A wide range of commodities, including delicate and non-perishable goods, use plastic packaging. Plastic packaging protects plastic-related materials and products. Most plastic packaging businesses recycle waste or scrap plastic for re-use in their own facilities, and some even provide alternatives.
These complex items with a short shelf life will be quickly impacted by climatic conditions without proper packaging, resulting in their malfunction or destruction. This packaging design ensures no air or dust gets inside the products and causes damage.
Corrugated cardboard is a popular packaging material commonly seen in freight, shoe, and storage boxes, and it's also a common packaging choice for e-commerce mailers and product packaging. Corrugated material is commonly used in subscription (or mailer) boxes to prevent items from being damaged during shipment while maintaining the structure's style and complexity to attract customers.
Corrugated Cardboard BoxesCorrugated boxes are customizable, much like paperboard, but more durable. If you choose to use this packaging as both your primary retail and delivery box, there will, of course, be more savings.
This is a popular choice for several products because of its adjustable possibilities in materials, shapes, design, and printing while cutting costs. It's also lightweight yet strong, and it can be carved into any sort of structure, giving you many design options. Paperboard can be procured in various grades to meet various packaging needs, ranging from SBS paperboard to ecologically friendly Kraft paperboard.
Paperboard BoxesThe truth is that both flexibility and rigidity have advantages, and it all depends on what product you're packaging and its application.
Rigid containers, in general, provide more excellent protection for the goods within by providing structure and support. These containers are believed to be more durable and have a greater mass. The disadvantage is that when you drop glass, it might shatter, and cans and bottles can dent.
On the other hand, flexible packaging is impact resistant but, depending on the construction, can be pierced with a sharp object. Nonetheless, today's high-quality flexible packaging provides great barrier protection for the contents within against heat, smells, oxygen, and light. This complete, protective mechanism helps prevent spoiling, resulting in reduced food waste.
As you try to decide the perfect type of packaging for your product, there are several factors you must consider. Your budget comes first, and then your product's weight, size, and shape. However, don't forget to note what kind of packaging is already being adopted by your customers and what packaging features they find indispensable.
What are the 7 types of packaging?
The 7 most common types of packaging include:
What is custom packaging?
As the name indicates, custom packaging is creating custom-made personalized packaging for your product, complete with your brand logo, package size, measurements, and colors, to stand out from the competition and convey a powerful branding statement.
What is the cheapest packaging material?
The cardboard box is usually the least expensive choice; however, choosing this usually incurs an additional cost in completing the packaging set. Special holders or materials such as bubble wrap are almost always required to protect fragile products from shattering.
If you want to learn more, please visit our website customized 3 sided seal pouch frozen food packaging.
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