5 Things to Know Before Buying horizontal cement silo

Types of cement silos

There are different types of cement silos for sale in HAMAC factory. Normally speaking, there are three different types. The most popular type is the bolted type cement silos for overseas market.

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1.One is welded type, WELDED TYPE SILOS (SINGLE PIECE), it is more convenient for the clients. It saves time to be assembled. But it is normally used in our domestic market only;

Welded type cement silo for batching plant 

2. BOLTED TYPE CEMENT SILOS, For the overseas market, you have to consider the cost for sea freight. If you still put the welded type cement silo in the container, the sea freight will be much higher than a cement silo itself. It is possible to produce cement silos up to 100 tons capacity as both welded and bolted. Cement silos whose capacity is more than 100 tons are manufactured as bolted type most of the time. To manufacture the silos as bolted type brings advantage of space saving during transportation. The clients can save the cost for sea freight. Bolted silos are the best choice for long distance transportation as 2 units of 100 tons cement silos with dust filters and other equipment can be fit in one 40FT container. While offering great transportation advantages bolted silos require more time for installation.

Botled type powder silo 

HORIZONTAL SILOS can be considered as one more model of welded type cement silo. It is manufactured as container type. You have to consider how to put it into the container for shipping. Its length, width and height is limited. Normally speaking, its maximum volume is 40 m3.   

Horizontal cement silo for mobile batching plant in Mongolia 

Horziontal cement silo and YHZS50 mobile concrete batching plant 

Advantages of bolted type cement silo'

For the bolted type cement silo, there are many advantages as below:

1. Exquisite Appearance

Beautiful weld bead, professional derusting by sand blasting, painting and packing ensure the delicate appearance of the silo after installation.

2. Reliable Sealing Structure

After the bolt is tightened, the special sealing strip is compacted from 5mm to less than 1mm, and the gaps will be fully filled because of the strong elasticity. A layer of special structural sealant is applied to the outer wall of the silo, that is, the special sealing strip, so as to achieve double-layer protection and ensure the sealing of the silo. All sealing materials used and 8.8 grade high-strength fasteners can maintain stable performance for a long time under the temperature between -40'and 200 '.

3. Professional Packaging

All parts are packed by thin film, bubble film and carton paper, which will effectively prevent goods and painting from being damaged during sea and land transportation.

4.It also has other characteristics: low cost, small covering area and long working life, which can generally reach about 30 years.

5.It is easy and quick to assemble, and all parts of the assembly bolt type silo are connected by bolts, thus shortening the construction period.

What projects the bolted type silos can be used?

It is widely used in different projects. Assembly bolted type silos are suitable for bulk cement storage silos, factory bulk storage systems, bulk material logistics transfer systems, brick machine production lines, cement plants, mine sand-making plants and other bulk material storage (reconstruction and expansion) projects in engineering construction, commercial concrete mixing plants, road and bridge water conservancy projects, urban construction and other projects. It can store various solid bulk materials, including cement, stone powder, sand and gravel particles, mineral powder (slag), coal ash (slag), volcanic ash (slag), silicon dioxide, calcium carbonate powder, gypsum powder, grain feed, animal feed, etc. It is currently an environmentally-friendly device for stocking various materials.

Bolted type cement silos for concrete batching plant 

T flange bolted type power silo 800 tons 

What accessories are needed for the cement silo?

All our cement silos are equipped with maintenance platform between the legs, cement filling pipe, inner and outer manholes, level indicators, safety guards, roof flanges for air filter and pressure safety valve, a roof gate for inner manhole and also a cone flange for butterfly valve. All the accessories parts are from Italy WAM.

1. ILT Level indicator 2. SILOTOPR03 dust filter 3. VBS silo bin aerator 4. VCP Pressure Relief Valves 

Most of the time, as per our clients' needs, we deliver our silos together with all other necessary cement silo equipment such as cement screw conveyor with the desired diameter & length, air dust filter, pressure safety valve, top & bottom level indicators, air fluidization nozzles, pulse valve and cone butterfly valve for manual cement discharging. In case of using the silo for cement terminal or similar application, the screw conveyor can be connected to a loading below to charge the cement to cement tank trucks.

ES screw conveyor

VFS butterfly valve

What is the price for cement silo?

HAMAC manufactures different sizes and types of cement storage silos from 50 to tonnes storage capacity. For different volume cement silos or lime silos, their price is different. In order to get an exact quote, you have to provide the below information,

The diameter of the cement silo;

The discharge height of the silo, because the support leg length will be different, the cost is different;

The brand of accessories for the silos; if the client's budget is not enough, we can replace the accessories with other common brand, it is cheaper than WAM brand silo accessories;

How to assemble a bolted type powder silo?

When we deliver the goods, there will be a tool box included. There are seal glue, rubber seal ring, different sizes nuts and bolts and other accessories in it.
At site, you have to prepare two truck cranes of 20 tons, 7-8 workers to assemble it step by step according to the video which we will send to you after you purchasing the powder silo.

 800 tons cement silo was being erected

600 tons cement silo was being assembled 

Manufacturer of cement silos and powder silos

HAMAC is the most experienced Chinese company that manufactures big volume of cement silos such as 500, 700, and tons very frequently. HAMAC is the biggest cement silo manufacturer in China. In addition to our common designs, our company designs and manufactures also customized cement silos with special sizes of diameter and discharging height. We exported many silos of different volume to all over the world for some big group company and got good feedback from them.

Silo body packed by pieces 

Disassembled silos in HAMAC factory

How To Select the reliable powder silo Manufacturers'

Visit the factory and check the manufacturing procedures;

It is a wise way for customers to visit bolted cement silo manufactures factory by themselves. You can observe the real strength of the cement silo suppliers on the close sight.

HAMAC is one of largest cement silo manufacturers in China. We are the appointed powder silo suppliers of many international construction groups. We warmly welcome you come to China to visit our factory and discuss about the details face to face;

2. Attentive service

A reliable cement silo manufacture certainly has a perfect service system. It is true that a good reputation is an imperative condition if cement silos suppliers want to go far on its way of business. HAMAC is an integrative cement silo manufacturer that combines manufacturing, sales and service. We have rich experience on supplying the bolted type powder silos to our clients from different countries such as Philippines, Peru, Mongolia, Indonesia, Ecuador, Mexico, Dominican etc.

3. Superior manufacturing technology

All the steel plates, steel bars will be processed by sand blasting to eliminate the rust, and then it will be painted three times, the service life of HAMAC cement silos will be longer. Every step is being treated carefully and strictly.

If you want to learn more, please visit our website horizontal cement silo.

Selecting the appropriate cement storage silo is an important decision in ensuring the smooth operation and success of construction projects. A cement silo serves as the heartbeat of any concrete production setup, providing a safe and efficient way to store and dispense the cement needed for various construction tasks. 

Essential Takeaways

• Assessing your project's specific needs is the first step in selecting the right cement storage silo.
• Material properties and future expansion plans are critical factors in the decision-making process.
• Choosing the right vendor is as important as selecting the silo itself, impacting post-purchase satisfaction and support.

With numerous options available, understanding how to navigate the selection process is essential. This detailed guide aims to explain the factors involved in choosing the right silo for your project, ensuring that your decision is informed and beneficial for your specific needs.

What are Cement Storage Silos

Before looking into the selection process, it's crucial to understand what a silo is and its importance. Simply put, it is a structure designed to store bulk materials, like cement, in a safe and efficient manner. 

These silos come in various shapes and sizes, each tailored to meet the unique demands of different projects.

Key Factors to Consider

Choosing the right silo involves several critical considerations to ensure that the selected silo meets your project's needs. Here are the factors you should weigh:

• Capacity Needs

The first aspect to assess is the capacity requirement of your project. The size of the silo should align with your project's scale and future expansion plans. Ensuring that the silo has adequate capacity to store the necessary amount of cement without frequent refilling is key to maintaining a seamless operation.

• Material Type and Characteristics

Understanding the properties of the cement or other materials you plan to store is crucial. Different materials may necessitate specific types of silos; for instance, moisture-sensitive materials might require airtight silos to prevent clumping or spoiling.

• Discharge and Feeding System

The method of moving cement in and out of the silo plays a significant role in selecting the appropriate silo. Efficient discharge and feeding systems minimize waste and enhance the operational flow within your project.

• Location and Space Considerations

The available space and location for installing a silo can influence the type and size of silo you choose. Factors such as local building codes, ease of access for trucks and machinery and the foundation requirements should be thoroughly evaluated.

• Durability and Maintenance

Opt for silos constructed from high-quality materials offering resistance to weather conditions and wear and tear. Additionally, consider the maintenance requirements to ensure longevity and consistent performance.

Choosing the Right Vendor for Your Cement Silo

When it comes to selecting the right silo, the choice of vendor is as meaningful as the silo itself. The provider you select will influence not just the quality of the product but also the support and services you receive throughout the silo's lifespan. 

Here's how to approach this critical step in the selection process:

• Vendor Reputation and Experience

Evaluate how long the vendor has been in business and their track record within the industry. Experienced suppliers will have a well-established process for manufacturing, delivering, and installing silos. 

• Product Quality

Quality should never be compromised. Study the materials and manufacturing processes used by various vendors. High-grade steel or aluminum and rigorously tested designs contribute to a silo's longevity and durability.

• Customer Service Excellence

Exceptional customer service can greatly ease the process of purchasing and maintaining a silo. Vendors who offer comprehensive support often understand their products better and can assist during any situation.

• After-sales Support

Determining the after-sales offerings, including maintenance and repair services, is crucial. These services ensure the continuous and efficient operation of your cement silo. 

• Warranty Services

A warranty is your safeguard against manufacturing defects and early wear. A strong warranty indicates the vendor's confidence in their product. Review the terms thoroughly to understand what is covered and for how long.

• Real-world Customer Reviews

Perusing customer reviews provides insights into real-world experiences with the vendor's products and services. Customers who have already navigated the purchase and installation process can offer valuable feedback.

Planning for the Future with Your Silo

Choosing a silo with future needs in mind can lead to long-term savings and convenience. Here's a concise guide on how to future-proof your silo selection:

• Choose a Larger Capacity: Opt for a silo with a bit more capacity than you currently need to accommodate growth without the need for immediate upgrades.
• Look for Flexibility: Select a silo that can be easily modified or expanded. Designs that support easy upgrades or feature modular components are ideal.
• Maintenance and Upgrades: Prioritize silos that are easy to maintain and upgrade. This ensures they can adapt to evolving project demands.
• Expert Advice: Consult with storage solution experts to identify a silo that can meet both your current and future needs based on industry trends and project expansion possibilities.

By focusing on flexibility, scalability and ease of maintenance, you'll invest in a cement storage solution that grows with your project.

Frequently Asked Questions (FAQs)

1. How long can cement be stored in a silo?

The storage duration can vary depending on the type of cement and storage conditions. It's typically safe to store cement for a few months if the silo is airtight and moisture-free.

2. Are there different types of cement silos?

Yes, there are several types, including stationary and mobile silos, as well as different shapes like cylindrical and square.

3. How do I know if a silo is airtight?

Manufacturers conduct tests to ensure the silo's airtightness. Always inquire about these tests and their results when selecting a silo.

4. Can a storage silo be customized?

Many manufacturers offer customization options for silos to fit specific project needs, such as capacity, material, and design requirements.

Conclusion

The process of choosing the right cement storage silo is complex. It requires consideration of capacity, material characteristics, discharge systems, location constraints, and more. 

However, with careful planning and analysis, you can select a silo that meets your project's needs and ensures the longevity of your investment. Remember, the right silo is about more than just storage'it's about facilitating a seamless operation that keeps your project on track.

For more tower crane portableinformation, please contact us. We will provide professional answers.