Pallet preparation at the end of the production line is a crucial part of the whole process. The packaged pallet is the element that connects us with our customer and it&#;s the first thing they&#;ll see when products are delivered.
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An automatic pallet wrapper envelops pallets in a film efficiently and securely, protecting palletised items from dust and impacts. No manual wrapping can ensure the level of performance and final quality that automatic wrappers provide.
What are pallet wrappers?
Automatic pallet wrappers are specific machines designed to apply stretch film around a pallet that require no human intervention. They can be utilised for any type of product and easily adapted to any production setting. In addition, pallet wrappers let you optimise production and storage time, leading to consumption and cost savings.
An automatic pallet wrapper is unlike stretch hood machines, which employ more material and therefore cost more to operate, so it&#;s absolutely the go-to piece if you want to optimise your processes and recover your initial investment in a short time. Let&#;s look at the 10 main benefits a company can gain from adopting a pallet wrapper.
10 good reasons to choose an automatic wrapper
- Automatic pallet wrappers wrap the pallet and secure the load for shipping, preventing damage to goods from potential impacts, dust, humidity or debris. And to stabilise the pallet, corner protectors made of cardboard can be added for an extra layer of protection to more fragile items. This differs from the hooding process, which doesn&#;t offer this possibility;
- The capital investment for the purchase of these machines is decidedly lower than for hood machines. With respect to other automatic solutions or manual methods, they also allow for a considerable reduction in material and labour costs;
- They generate significant time and energy savings, which can be invested in other production-related activities. The machine even takes care of changing the film reel automatically, no operator required;
- The pallet wrapper can be integrated into automatic wrapping lines that convey the pallets to the machine and then collect and guide them to the truck loading area once ready;
- Operation of pallet wrappers is fully integrated into the company&#;s other activities as well, from production to palletisation;
- Compared to manual wrapping, automatic systems use highly competitive film, price-wise. The impact on the environment is lower, too, because they use less film;
- Wrapping paired with a printing and labelling system will enable full traceability of the product with a simple scanning system, for improved inventory accuracy;
- Extremely flexible system: unlike hooding systems, an automatic pallet wrapper maps out the geometry of a pallet and envelops it according to actual requirements thanks to a sonar system that adjusts the amount of film needed for each side. This means a more targeted approach at a lower cost;
- Pallet wrappers increase operator safety because they require very little interaction and eliminate risks to people and goods, including wear and tear injuries, falls and damages;
- Greater productivity and efficiency, considerably outperforming manual wrapping operations.
Regardless of warehouse size, automatic pallet wrappers are an efficient, integrated and safe answer to the needs of any type of company. Connect with our expert staff to learn more about all the pallet wrappers we offer!
3. Operator Training:
Packing pallets by hand requires specific techniques to avoid damaging the product or compromising its security during transport. High staff turnover or multiple operators necessitate continuous training to ensure proper packing and adherence to safety regulations. Machine pallet wrapping eliminates the need for extensive operator training, addressing this challenge efficiently.
4. Enhanced Operator Safety:
Manual pallet packing, when done correctly, is arduous and poses a risk of back pain for operators when performed incorrectly. The human body is not designed to bend while carrying approximately 3 kg, all while trying to tension the film on the pallet. Wrapping with a machine eliminates this safety concern, reducing the likelihood of work-related accidents associated with manual pallet packing.
5. Product Assurance:
Manual packaging is often met with the &#;good enough&#; approach, potentially compromising product security during transport. Establishing and enforcing a standardized packaging procedure is crucial for ensuring the operator&#;s responsibility in maintaining adequate film tension. Machine pallet wrapping eliminates the &#;good enough&#; syndrome, preventing customer complaints and product damage resulting from inconsistent manual packaging.
6. Damage Control:
The difficulty of manual packing may lead operators to prioritize completion over the thorough securing of goods during transport. Machine pallet wrapping ensures consistent packing, reducing the risk of damage to goods during transit.
If you want to learn more, please visit our website Pallet Wrapping Automation Equipment.
7. Enhanced Customer Satisfaction:
Pallet packing is the final step in the production process and the first interaction a customer has with a potential supplier. Inconsistent manual packaging can create a perception of lower quality. Maintaining a consistent standard in the last operation is essential for customer satisfaction. Machine pallet wrapping eliminates variability, presenting a professional image to customers.
8. Film Consumption Reduction:
While the primary goal of pallet wrapping is secure transportation, cost reduction is also important. A machine allows for better control of film consumption by eliminating excess film applied by well-intentioned operators. Beyond a certain point, additional film does not enhance stability but results in unnecessary consumption. Machine pallet wrapping addresses this concern, ensuring cost-effective and efficient wrapping practices.
9. Costs of Damaged Manual Film Rolls:
A hidden expense in manual packaging lies in the discarded rolls that are damaged or forgotten in the locations they were used. This cost can account for up to 15&#;20% of the total manual packaging expenses. Machine pallet wrapping eliminates this issue, reducing wastage and associated costs.
10. Enhanced Quality Control:
Manual packaging inherently lacks the repeatability needed for consistent wrapping. Variables such as different operators, varying times of the day, and fatigue make it challenging to standardize packaging quality. Machine pallet wrapping allows for the elimination of these variables and the definition of precise wrapping parameters, ensuring repeatability and the establishment of a quality standard. Wrapping pallets with a machine addresses this challenge.
Eliminating any of the mentioned points provides a strong justification for adopting machine pallet packing. What are your thoughts?
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