Key Things You Should Know About Industry Packaging

Key Benefits of Industrial Packaging

Industrial packaging offers several benefits. Firstly, they ensure protection. Products are safe from potential damage during transit. This protection covers everything from impacts to environmental factors. Durable industry packaging materials can withstand harsh conditions. This ensures the product remains in good condition until it reaches the customer.

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Secondly, they cut costs. By reducing damage to products, good packaging can save the resources of companies. Fewer damaged goods mean fewer replacements and refunds. Additionally decent industrial packaging lowers cost in the long run. Efficient packaging can also reduce shipping costs while optimizing space, thus making transportation cheaper.

Thirdly, it offers key environmental benefits. Moreover, companies are starting to adopt sustainable packaging options. These include recyclable materials and eco-friendly designs. Consequently, such choices reduce the impact on the environment. Therefore, this aligns with global efforts to promote sustainability. Consumers also appreciate companies that use green packaging solutions. It displays a dedication to preserving the environment.

Types of Industrial Packaging Materials

Industry packaging utilizes various materials. Every material carries their advantages and uses that are specific to it.

• Plastic: Plastic is versatile and widely used. It is lightweight and durable which is ideal for protecting products during shipping. There are many types of plastic used in packaging. These include polystyrene, polypropylene, and polyethene. Each type offers different levels of protection and cost efficiency. Plastic is also easy to mold into different shapes and sizes. This flexibility makes it suitable for a wide range of products.
• Glass: Glass offers excellent protection for certain products. It is impermeable and does not react with its contents. This makes it ideal for products like pharmaceuticals or food items. However, glass is heavier and more fragile than other materials. It requires careful handling to prevent breakage. Despite its drawbacks, glass remains a popular choice for higher valued items. It also provides a premium look and feel, enhancing the product's appeal.
• Aluminum: Aluminum is another popular packaging material. It provides a stronger barrier against light, oxygen, and moisture, hence suitable for food and beverages. Aluminum is also lightweight and recyclable. This meets the increasing need for environmentally friendly packaging options. Furthermore, its versatility allows it to be used in various forms. These forms include cans, foils, and containers.
• Paper and cardboard: Paper and cardboard are eco-friendly options because they are biodegradable and recyclable. Consequently, they make a sustainable choice for packaging. Additionally, paper and cardboard can be easily customized. However, they may not offer the same level of protection as other materials. They work well with lightweight and non-fragile objects.

Industrial Packaging for Different Sectors

Industrial packaging is tailored to meet the needs of various sectors. Every industry has its own set of demands and difficulties.

• Food and beverage industry: Packaging in this sector must ensure product safety and freshness. It often involves materials that provide a layer of protection against moisture and contaminants. Innovations such as smart packaging are particularly beneficial. They help maintain the quality of perishable items.
• Pharmaceuticals and medical supplies: This sector requires packaging that ensures sterility and protection. Materials used must be non-reactive and safe. Glass and certain plastics are commonly used. Packaging must also meet strict regulatory standards. This guarantees the effectiveness and safety of medicinal supplies.
• Electronics and consumer goods: These products require packaging that prevents damage from impacts and static electricity. Companies use protective packaging like foam inserts and anti-static bags. Additionally, they design packaging to help ease handling and transport. They often use custom packaging solutions to fit specific product dimensions.

Pros of Industry Packaging

Industry packaging is not just about protection. It also offers opportunities for customization and branding.

• Custom packaging design: Companies can create packaging that fits their specific needs. For instance: materials, shapes, and sizes. Consequently, custom packaging ensures products are well-protected and efficiently stored.
• Impact on brand image: Packaging plays a crucial role in branding. Well-designed packaging enhances the product's appeal. It communicates the brand's values and quality. This is particularly important in retail environments. Attractive packaging can greatly influence buying decisions.
• Graphics and aesthetics: Packaging is a powerful marketing tool. Graphics and aesthetics are key components as they serve to draw in clients. Consequently, well-designed packaging can create a memorable unboxing experience. As a result, this may result in customer satisfaction and loyalty.

Cons of Industry Packaging

Despite its benefits, industry packaging faces several challenges. However, there are effective solutions to address these issues.

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• Environmental Concerns: One major challenge is the environmental impact of packaging. Companies are adopting sustainable practices to mitigate this. Using recyclable materials and cutting down on packaging waste are two examples of this. Innovations like biodegradable plastics are also being explored. These solutions help reduce the environmental footprint of packaging.
• Product Safety and Compliance: Regulatory compliance is another challenge. Packaging must meet safety standards to protect consumers. This is particularly important in sectors like pharmaceuticals and food. Companies must stay updated with regulations and ensure their packaging complies. This requires ongoing monitoring and adjustments.
• Market Changes and Consumer Demands: The packaging industry must adjust to changes in the market and what customers want. This includes shifts in consumer preferences and technological advancements. Companies need to be agile and innovative. They should continuously explore new materials and designs. This helps them stay competitive and meet customer expectations.

Conclusion

Industry packaging is crucial in the supply chain. It protects products, enhances brand image, and meets different industry needs. Understanding its benefits, trends, materials, and challenges helps companies make better decisions. This can improve their products and save money. Effective packaging is the key to keeping goods safe and secure.

Here are the main criteria to consider and questions to ask when selecting plastic film for industrial packaging:

The type of load:

What type of product are you wrapping? Is it a dry or wet product? What's its size and weight? Select film thickness, width, and length according to the size and weight of your products. Also, take into account how smooth they are and possible sharp corners that could tear the film.

The type of plastic:

This depends on the nature of the product to be packed. Commonly used plastics include polyethylene (PE), polypropylene (PP), polyvinyl chloride (PVC), and polyethylene terephthalate (PET). Each has different properties in terms of strength, transparency, and flexibility.

Desired function:

What will your film be used for? Packaging, protection, heat retention, sealing, etc.?

Some films have specific properties that make them resistant to chemicals, UV, or heat. Others are more transparent. Some also have electrical conductivity properties.

Duration of use:

How long do you expect your film to last, whether in transit or in long-term storage?

Respect for the environment:

More and more plastic films are recyclable or biodegradable. Naturally, we advise you to opt for this type of product for obvious environmental reasons.

In industrial applications, several types of plastic film are used, depending on their specific properties and applications. Here are some of the types of plastic film commonly used:

Stretch film

Stretch film is a versatile material, often made from extruded polyethylene in one or more layers, depending on its intended use. It is known for its flexibility as it can stretch from 125% to 500% of its original length.

There are two main types of stretch film, depending on the extrusion technique used.

1. Cast
   • This film is suitable for standard, even heavy loads with low-profile angles.
   • It offers good adhesion, high lengthwise strength, high transparency, and silent unwinding, and is generally compatible with automatic wrapping machines.
2. Blown
   • This film is suitable for heavy, angular, and uneven loads.
   • It offers very good adhesion, high strength in length and width, limited transparency, the ability to withstand low temperatures, and enhanced durability.

Advantages:

• Strong, puncture- and tear-resistant
• It adheres without sticking to the load.

Disadvantages:

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• To effectively secure a load, the stretch film must be carefully stretched, which can make the packaging process more complex.
• However, some stretch film can be pre-stretched before use to simplify the packaging process.

Applications:

• Stretch film is used to wrap and secure pallets of products in the logistics industry.
• It is also commonly used for packaging fresh produce and foodstuffs.

Plastic film is a versatile product whose properties are largely influenced by the plastic of which it is made. Here are the main plastics used in the manufacture of plastic film:

Polyethylene (PE)

It is one of the most commonly used plastics in industry. It can be produced in single-layer or coextruded versions to meet a variety of needs. It shrinks at temperatures of around 150°C.

There are two types of PE: low-density polyethylene (LDPE) and high-density polyethylene (HDPE). PE film is generally 40 to 50 micrometers thick, but thinner versions are available, notably LDPE, which also has non-stick and anti-slip properties.

Advantages:

• PE film is renowned for its moisture resistance.
• It is flexible.
• It is transparent.
• It is the most economical.

Applications:

• Food packaging
• Bulk packaging
• Beverage can packs
• Packaging for furniture, household appliances, etc.

The color of the plastic film is an essential aspect of the packaging. Each color has its own specific use. The color you choose will depend on the company's needs, the type of products packed, and the environments in which these products are stored or transported.

Transparent film

This is particularly useful for identifying packaged products. In a warehousing or production environment, transparency means you can quickly see which products are contained on pallets without having to remove the film. This improves efficiency and inventory management.

Black film

This provides effective protection against light. It is therefore used to protect light-sensitive products (photosensitive materials, chemicals). In addition, black plastic film offers a degree of privacy, as it conceals the pallet's contents.

White film

This is similar to black film in terms of light protection. It has the added advantage of effectively protecting products from UV rays. This feature is important for products that could be damaged by prolonged exposure to the sun.

Translucent blue film

This film is commonly used in food packaging. The color blue is often associated with freshness and food safety, making it a popular choice for products intended for human consumption.

Other plastic film colors can be used to help identify products in a storage environment, allowing them to be distinguished at a glance and saving time during order picking. Red, for example, is one of these colors.

Cost can vary considerably depending on film type, thickness, and material. Here are some price estimates for the three main types of film:

Stretch film

Stretch film prices can range from 3 euros to over 100 euros per roll.

For film that is applied manually, prices range from 3 euros to over 50 euros, depending on the size of the roll. Less expensive film is generally suitable for light loads, while more expensive film is suitable for heavier loads or specific uses.
If you wish to apply your film with a wrapping machine, prices range from 30 euros to over 90 euros per roll.

Shrink film

Shrink film is available at prices ranging from 20 euros to over 400 euros per roll.
The price difference depends mainly on the width of the roll (prices increase with width) and the thickness of the film.

Examples:

• Very fine POF (10-15 microns) are more expensive, from 160 euros to 300 euros.
• PE film (40-50 microns) ranges in price from 60 euros to over 120 euros.
• PVC film (20-30 microns) ranges from 50 euros to over 100 euros.

Bubble wrap

Bubble wrap ranges in price from 3 euros to 100 euros for a roll approximately 1 meter long.

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• Standard bubble wrap costs between 3 euros and 20 euros.
• Antistatic bubble wrap costs between 5 euros and 30 euros.
• Anti-corrosion bubble wrap is available from between 10 euros to 50 euros.
• Isothermal bubble wrap ranges in price from 20 euros to 80 euros.